Fruit treatment lines for juice and pulp extraction

Optimize your juice production line by efficiently extracting, processing, and bottling fruit juices with systems designed for seamless integration, ensuring high-quality end-products like orange juice and mango pulp with minimal resource usage.

Extracts and Processes Juice and Pulp

The Fruit Treatment Line for Juice and Pulp Extraction from Zumex is engineered for high-efficiency juice and pulp production across diverse fruit and vegetable types. This system integrates robust equipment such as pallet tippers and brush washers, ensuring thorough pre-processing and sorting. Specifically designed for continuous operation, it incorporates multi-stage extraction and pasteurization processes to achieve optimal juice yield and quality.

Ideal for producing a variety of end-products, including orange, apple, and pomegranate juices, as well as mango pulp, the line boasts a versatile capacity that caters to both small and large-scale operations. With automation options ranging from semi-automatic to fully automated setups, it integrates seamlessly with existing operations and supports remote monitoring via PLC controls.

The equipment’s design emphasizes energy efficiency, achieving a 30% reduction in energy consumption through advanced motor control. Crafted from corrosion-resistant materials, it meets the stringent requirements of food safety standards. Additionally, the line supports easy clean-in-place (CIP) maintenance, ensuring consistent operation with minimal downtime. Custom configurations are available, backed by Zumex’s engineering support, to fine-tune the system to specific production needs.

Benefits

  • Increases production efficiency by optimizing juice extraction and pulp processing.
  • Reduces operational costs with energy-efficient motor control, lowering energy usage by up to 30%.
  • Minimizes labor requirements through seamless integration of automated and semi-automatic systems.
  • Maintains high product quality with corrosion-resistant materials and food-grade compliance.
  • Ensures operational continuity with quick, effective clean-in-place maintenance systems.

General


Applications
Pomegranate juice,Tropical fruit juices,Citrus juices,Multi-fruit solutions,Cold press,Pulp,Vegetable juices,Juice,Fruit juices
End products
Pomegranate juice,Apple juice,Lemon juice,Orange juice,Mango pulp,Carrot juice,Cold-pressed juice,Mixed fruit juice,Lime juice
Steps before
Selection,Washing,Loading,Calibration,Crushing
Steps after
Pasteurization,Filling,Packing,Capping,Labelling
Input ingredients
fruit,citrus fruits,multi-fruits,pomegranates,tropical fruits,ginger
Output ingredients
fruit juice,citrus juice,pulp,pomegranate juice
Market info

Technical Specifications


Automation
PLC-controlled
Cleaning method
CIP / SIP / manual
Material compatibility
Food grade

Operating Characteristics


Automation level
PLC / SCADA / Manual
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Fruit type compatibility
Citrus / Tropical / Pomegranate


CIP/SIP
CIP 121°C / SIP 135°C

Custom Options


Control panel type
HMI/Touchscreen
Integration possibilities
Modular with existing systems
Compact footprint
Yes
Discharge method
Adjustable