Medium capacity filling line for food and cosmetics

Streamline your production with a versatile filling line that seamlessly handles diverse products, from viscous pastes to delicate liquids, ensuring efficient filling, capping, and labeling at medium capacity.

Fills, Caps, Labels, and Collects Containers

The Medium Capacity Filling Line from Kulp Makina is an automated monobloc system designed to streamline the packaging process for a variety of industries, including food, cosmetics, pharmaceuticals, and chemicals. This integrated solution efficiently fills, caps, labels, and collects containers, handling liquids, gels, creams, and pastes with precision. The line includes synchronized components like a filling and capping monobloc, labeler, and feeding and collecting tables, ensuring seamless operation and optimal throughput of up to 1300 packages per hour. It’s ideal for products ranging from chocolate spreads and cosmetic creams to engine oils and disinfectants. The system is PLC-controlled for easy integration into existing production lines, offering flexibility and reliability. Constructed with durable materials, it supports rigorous cleaning regimens and can be customized with engineering support to fit specific production needs.

Benefits

  • Enhances production efficiency by integrating multiple packaging processes into one line.
  • Reduces labor costs with automated filling, capping, and labeling operations.
  • Increases product output with a capacity of up to 1300 packages per hour.
  • Offers versatile application across diverse industries with customizable configurations.
  • Simplifies maintenance with durable construction and designed for easy cleaning.

General


Applications
Chemicals,Beverages,Veterinary products,Automotive products,Household products,Cosmetics,Food products,Pharmaceuticals
End products
Liquid soap dispensers,Ointment tubes,Cream tubs,Milk cartons,Ketchup bottles,Honey jars,Ink cartridges,Cosmetic oil bottles,Engine oil containers,Disinfectant spray bottles,Glass cleaner bottles,Cream cheese tubs,Tomato paste cans,Glycerin bottles,Salad dressings,Yogurt bottles,Peanut butter jars,Shampoo bottles,Mustard jars,Chocolate spread jars,Mayonnaise squeeze bottles,Hazelnut paste containers
Steps before
Container Selection,Product Preparation,Ingredient Mixing,Homogenization
Steps after
Labeling,Packaging,Quality Control,Distribution
Input ingredients
jars,bottles,buckets
Output ingredients
filled jars,filled bottles,filled buckets,capped packages,labeled packages,collected packages
Market info

Technical Specifications


Capacity
Up to 1300 packages/hour
Filling and Capping
Automatic fill and manual cap placement
Synchronization
Machines work in sync for optimal performance
Container Compatibility
Jars,Bottles,Buckets
Components
Feeding Table,Filling,Capping Monobloc,Labeler,Collecting Table
Types of Filled Products
Food,Cosmetics,Pharmaceuticals,Chemicals

Operating Characteristics


Type of Operation
Inline Continuous
Automation level
Automatic/PLC-controlled
Batch vs. continuous operation
Continuous
Changeover time
Short/Quick
CIP/SIP
Available/Option for Manual
Synchronization
Fully Synced Machines

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity of Product
Low to High Viscosity
Range of Products
Food,Cosmetics,Chemicals

Physical Characteristics


Machine footprint
Compact
Feed method
Feeding table
Discharge method
Collecting table
Packaging capacity
Up to 1300 packages/hour
Container type
Jars and bottles

Custom Options


Filling,Capping Machine
Automatic filling and manual cap placing
Container Compatibility
Jars,Bottles,Buckets
Labeling Type
Self-adhesive labels