Manual filling and capping for spouted pouches

Optimize your production line with a versatile solution for filling and capping spouted pouches, suitable for managing an array of liquid and semi-dense products with precision and efficiency.

Fills and Caps Spouted Pouches

The Pouchélite from Tenco is a manual monoblock system specifically designed to fill and cap ‘Doypack’ type flexible pouches equipped with pre-welded spouts. It employs a Doselite volumetric dosing pump capable of handling liquid, semi-dense, and viscous products, including those with particles or fibers in suspension. This machine facilitates precise and efficient dosing with pneumatically operated components, integrating seamlessly into semi-automatic packaging lines across various sectors, such as food, beverage, cosmetics, chemicals, and pharmaceuticals. With the option for inert gas injection prior to capping, it enhances the shelf life of sensitive products. Constructed from 316L stainless steel for maximum durability and compatibility, the Pouchélite accommodates flexible bag sizes and configurations, supporting both central and lateral spout structures without format limitations. It provides easy operation with manual controls, ensuring reliable performance with an output capacity of 400 pouches per hour (for 250 ml bags). Versatile and adaptable, this equipment offers accessory kits for heating, mixing, and handling various product and cap formats, ensuring it meets specific production needs effectively.

Benefits

  • Enhances product shelf life with optional inert gas injection before capping.
  • Increases operational flexibility by accommodating various pouch and cap formats without size constraints.
  • Boosts production efficiency with a capacity of 400 pouches per hour, minimizing bottlenecks in the packaging line.
  • Ensures reliable and consistent filling with a pneumatically operated dosing system suitable for various viscosities.
  • Maintains high industry standards with 316L stainless steel construction, ensuring product safety and compliance.

General


Applications
Food,Beverage,Viscous products,Liquid products,Cosmetic,Chemical,Baby food,Semi-dense products,Pharmaceutical
End products
Smoothies,Ketchup,Olive oil,Sauces,Baby puree,Tomato paste,Liquid soap,Cough syrup,Shampoo,Chemical detergents,Yogurt,Juices,Cleaning solutions,Skin lotion
Steps before
Preparation in tank,Mixing,Heating
Steps after
Capping,Labeling,Packaging
Input ingredients
liquid products,semi-dense products,viscous products,products with particles,products with soft fibers,high temperature products,food products,cosmetics,chemical products,pharmaceutical products
Output ingredients
filled doypack flexible pouches,capped doypack flexible pouches,packaged products,shelf-stable products
Market info

Technical Specifications


Production rate
400 p/h for 250 ml flexible bags
Power supply
Pneumatics
Dimensions
1300 x 550 x 1160 H (mm)
Weight
115 kgs
Compressed air consumption
300 l/min at 6 bar
Automation
Manual
Container type
Flexible bags type doypack with welded spout
Cap type
Ribbed screw plastic caps,anti-choking caps
Dosing type
Volumetric
Filling method
Volumetric Doselite dosing pump
Filling temperature
Suitable for high temperatures
Material compatibility
316L stainless steel

Operating Characteristics


Filling Method
Volumetric with Doselite Pump
Automation Level
Manual with Pneumatic Operation
Dosing Type
Volumetric
Product Compatibility
Liquid to Semi-Dense
Spout Compatibility
Central and Lateral
Particle Handling
Viscous Products with Particles
Temperature Compatibility
High Temperatures
Nitrogen Injection
Available as an Option
Bag Type
Doypack with Pre-Welded Spout
Capping Method
Air Motor with Torque Regulation
Changeover Capability
Multiple Bag and Cap Formats

Material Compatibility


Biological compatibility
Suitable for pharmaceuticals
Cleanability
Yes,CIP compatible
Corrosive resistance (e.g. acids)
316L stainless steel

Product type Characteristics


Particle compatibility
Contains particles or soft fibers


FDA Materials
316L stainless steel

Physical Characteristics


Machine Footprint
1300 x 550 x 1160H mm
Weight
115 kg
Compressed Air Consumption
300 l/min at 6 bar
Feed/Discharge Method
Spouted pouches with air motor for capping
Contact Materials
316L Stainless Steel

Custom Options


Nitrogen Injection Option
Available / Not Available
Cap Type Customization
Ribbed / Anti-choking
Bag Format Compatibility
Various Formats
Accessory Kits
Conical feed hoppers / Double-walled with heating
Torque Regulation
Available
Bag Spout Position
Lateral / Central
Hopper Types
Various Sizes and Features
Cap Format Changes
Requires Mandrels and Forks