Manual filling and capping for spouted pouches
Optimize your production line with a versatile solution for filling and capping spouted pouches, suitable for managing an array of liquid and semi-dense products with precision and efficiency.

Fills and Caps Spouted Pouches
The Pouchélite from Tenco is a manual monoblock system specifically designed to fill and cap ‘Doypack’ type flexible pouches equipped with pre-welded spouts. It employs a Doselite volumetric dosing pump capable of handling liquid, semi-dense, and viscous products, including those with particles or fibers in suspension. This machine facilitates precise and efficient dosing with pneumatically operated components, integrating seamlessly into semi-automatic packaging lines across various sectors, such as food, beverage, cosmetics, chemicals, and pharmaceuticals. With the option for inert gas injection prior to capping, it enhances the shelf life of sensitive products. Constructed from 316L stainless steel for maximum durability and compatibility, the Pouchélite accommodates flexible bag sizes and configurations, supporting both central and lateral spout structures without format limitations. It provides easy operation with manual controls, ensuring reliable performance with an output capacity of 400 pouches per hour (for 250 ml bags). Versatile and adaptable, this equipment offers accessory kits for heating, mixing, and handling various product and cap formats, ensuring it meets specific production needs effectively.
Benefits
- Enhances product shelf life with optional inert gas injection before capping.
- Increases operational flexibility by accommodating various pouch and cap formats without size constraints.
- Boosts production efficiency with a capacity of 400 pouches per hour, minimizing bottlenecks in the packaging line.
- Ensures reliable and consistent filling with a pneumatically operated dosing system suitable for various viscosities.
- Maintains high industry standards with 316L stainless steel construction, ensuring product safety and compliance.
- Applications
- Food,Beverage,Viscous products,Liquid products,Cosmetic,Chemical,Baby food,Semi-dense products,Pharmaceutical
- End products
- Smoothies,Ketchup,Olive oil,Sauces,Baby puree,Tomato paste,Liquid soap,Cough syrup,Shampoo,Chemical detergents,Yogurt,Juices,Cleaning solutions,Skin lotion
- Steps before
- Preparation in tank,Mixing,Heating
- Steps after
- Capping,Labeling,Packaging
- Input ingredients
- liquid products,semi-dense products,viscous products,products with particles,products with soft fibers,high temperature products,food products,cosmetics,chemical products,pharmaceutical products
- Output ingredients
- filled doypack flexible pouches,capped doypack flexible pouches,packaged products,shelf-stable products
- Market info
- Production rate
- 400 p/h for 250 ml flexible bags
- Power supply
- Pneumatics
- Dimensions
- 1300 x 550 x 1160 H (mm)
- Weight
- 115 kgs
- Compressed air consumption
- 300 l/min at 6 bar
- Automation
- Manual
- Container type
- Flexible bags type doypack with welded spout
- Cap type
- Ribbed screw plastic caps,anti-choking caps
- Dosing type
- Volumetric
- Filling method
- Volumetric Doselite dosing pump
- Filling temperature
- Suitable for high temperatures
- Material compatibility
- 316L stainless steel
- Filling Method
- Volumetric with Doselite Pump
- Automation Level
- Manual with Pneumatic Operation
- Dosing Type
- Volumetric
- Product Compatibility
- Liquid to Semi-Dense
- Spout Compatibility
- Central and Lateral
- Particle Handling
- Viscous Products with Particles
- Temperature Compatibility
- High Temperatures
- Nitrogen Injection
- Available as an Option
- Bag Type
- Doypack with Pre-Welded Spout
- Capping Method
- Air Motor with Torque Regulation
- Changeover Capability
- Multiple Bag and Cap Formats
- Biological compatibility
- Suitable for pharmaceuticals
- Cleanability
- Yes,CIP compatible
- Corrosive resistance (e.g. acids)
- 316L stainless steel
- Particle compatibility
- Contains particles or soft fibers
- FDA Materials
- 316L stainless steel
- Machine Footprint
- 1300 x 550 x 1160H mm
- Weight
- 115 kg
- Compressed Air Consumption
- 300 l/min at 6 bar
- Feed/Discharge Method
- Spouted pouches with air motor for capping
- Contact Materials
- 316L Stainless Steel
- Nitrogen Injection Option
- Available / Not Available
- Cap Type Customization
- Ribbed / Anti-choking
- Bag Format Compatibility
- Various Formats
- Accessory Kits
- Conical feed hoppers / Double-walled with heating
- Torque Regulation
- Available
- Bag Spout Position
- Lateral / Central
- Hopper Types
- Various Sizes and Features
- Cap Format Changes
- Requires Mandrels and Forks