Bottle filling system for diverse specifications
Optimize your bottle-filling operations with a modular system that seamlessly integrates sterilization, filling, and packaging processes, enabling rapid changeovers and automated cleaning to enhance hygiene and reduce downtime.
Fills, Sterilizes, and Seals Liquid Products
The 3000 Series from Trepko offers a robust solution for beverage and dairy manufacturers, tackling the demanding needs of bottle filling, sterilization, and sealing with precision. Its modular design adapts to diverse production requirements, whether for high-capacity or smaller-scale operations, and excels in both ultra-clean and standard hygiene environments. Utilizing automated CIP systems, the 3000 Series minimizes manual intervention, reducing the risk of contamination. Intelligent change-parts streamline production changeovers to under 20 minutes, ensuring minimal downtime. With integration capabilities for upstream and downstream processes, it seamlessly handles liquid products such as flavored mineral water, yogurt drinks, and nutritional supplements. Engineered for energy efficiency and operational reliability, this machine meets stringent safety standards, providing a versatile and compliant solution for modern production lines.
Benefits
- Offers quick production changeovers in under 20 minutes, enhancing operational efficiency.
- Ensures product hygiene with automated cleaning systems, minimizing contamination risks.
- Reduces product waste through the No Container / No Fill feature.
- Provides modular adaptability for diverse production needs, from low to high capacity.
- Integrates seamlessly across filling, capping, and palletizing, optimizing production flow.
- Applications
- Beverages,Liquid foods,Milk,Juices,Soft drinks,Dairy products
- End products
- Liquid cheese,Herbal teas,Soy milk,Nutritional supplements drinks,Almond milk,Fruit nectars,Coconut water,Sparkling water,Flavored mineral water,Yogurt drinks,Low-fat milk
- Steps before
- Processing,Container and Cap Rinsing
- Steps after
- Sealing,Boxing,Palletizing
- Input ingredients
- bottles,empty containers,caps
- Output ingredients
- filled bottles,sealed containers,palletized bottles
- Market info
- Filling method
- Automated
- Cleaning method
- Automated CIP
- Changeover time
- Less than 20 minutes
- Automation
- Automated button activation
- Container type
- Bottles
- Cap type
- Various capping options
- Hygiene level
- Ultra clean / Standard hygiene
- No Container / No Fill feature
- Yes
- SIP/CIP
- Yes
- Nitrogen Dosing System
- Yes
- Automation level
- Automatic
- Changeover time
- Less than 20 minutes
- CIP/SIP
- Automated CIP
- Cleaning method
- CIP
- Batch vs. continuous operation
- Batch / Inline Continuous
- Filling Purpose
- Standard,Ultra Clean fill
- Hygiene Level
- Ultra Clean / Standard
- Changeover time
- Less than 20 minutes
- Automatic Cleaning System
- CIP / SIP capable
- Hygiene level options
- Ultra clean / Standard hygiene
- Container handling
- Bottom or neck handling
- Footprint
- Modular design
- Changeover Time
- Less than 20 minutes
- Capping Options
- Various
- Control Panel Type
- Base mounted
- Automated Cleaning System
- Fully automated CIP
- Container and Cap Rinsers
- Available
- Nitrogen Dosing System
- Optional
- HEPA Filters
- Available in Clean Room
- Container Divert / Reject System
- Available
- Backup Sensor to Manage Line Control
- Available