Manual monoblock for filling and capping spouted pouches

For those handling liquid or semi-dense products, this manual monoblock streamlines the filling and capping of spouted pouches, ensuring precision and efficiency in compact operations.

Fills and Caps Flexible Doypack Pouches

The Pouchélite from Tenco is a versatile manual pneumatic machine engineered for filling and capping Doypack-type flexible pouches, tailored to meet the needs of the beverage, cosmetic, food, chemical, and pharmaceutical industries. This machine utilizes a Doselite volumetric dosing pump, capable of handling liquid and semi-dense products, even those with viscous textures or containing soft particulates. The working principle involves a pneumatically driven dosing system complemented by a capping mechanism operated via an air motor, ensuring precision and consistency.

With models offering the option of nitrogen injection before capping, the Pouchélite enhances product shelf life. Its applications range from packaging juices, soups, and medicines to personal care items and chemical solutions. Processing up to 400 units per hour, it offers configurations for packages ranging from 250 ml to 5000 ml.

Constructed from 316L stainless steel, it meets hygiene standards and offers resistance to corrosion, making it suitable for sensitive applications. The machine can be customized with various accessory kits, such as conical feed hoppers and heating systems, to enhance flexibility. Its manual and semi-automatic operations provide an accessible entry point for companies looking to improve efficiency in smaller scale productions while maintaining the option for customization and scalability.

Benefits

  • Enhances product shelf life with optional nitrogen injection before capping.
  • Increases production efficiency with high throughput of up to 400 pouches per hour.
  • Provides versatility by handling multiple pouch and cap formats without additional limits.
  • Ensures product quality and safety with 316L stainless steel construction, suitable for sensitive applications.
  • Reduces manual intervention and labor costs with semi-automatic operations.

General


Applications
Food,Beverages,Chemicals,Sauces,Liquid formulations,Cosmetics,Baby food,Pharmaceuticals
End products
Fruit puree pouches,Juice pouches,Hair gel pouches,Herbal extract pouches,Soup pouches,Liquid medicine pouches,Chemical cleaning solutions,Ketchup sachets
Steps before
Product Preparation,Mixing,Pre-heating
Steps after
Capping,Quality Inspection,Packaging
Input ingredients
liquid products,semi-dense products,viscous products,products with particles,products with soft fibers,high temperature products
Output ingredients
filled doypack pouches,capped doypack pouches,flexible bags with spout
Market info

Technical Specifications


Production Capacity
400 p/h for 250 ml flexible bags
Power Supply
Pneumatics
Dimensions
1300 x 550 x 1160H mm
Weight
115 kg
Compressed Air Consumption
300 l/min at 6 bar
Filling Capability
Liquid and semi-dense products,even with particles or fibers
Filling Temperature
High temperatures
Material
316L Stainless Steel
Cap Screwing
Air motor with torque regulation
Inert Gas Injection
Available with or without
Hopper Options
Conical feed hoppers,with/without heating or mixer
Bag Type
Doypack with pre-welded spouts

Operating Characteristics


Working mechanism
Pneumatically operated manual machine
Batch vs. continuous operation
Batch
Automation level
Manual with some pneumatic support
Integrated steps
Filling and capping of flexible pouches
Torque regulation
Air motor with torque regulation
Nitrogen inerting capability
Available with nitrogen injection option
Filling at high temperatures
Yes,suitable
Semi-dense product handling
Yes,suitable
Viscous products handling
Yes,suitable

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity
Liquid/Semi-dense
Container size and shape
Flexible Doypack type
Heat sensitivity
Filling at high temperatures
Particle content
Yes (particles or soft fibers)

Physical Characteristics


Compact footprint
1300 x 550 x 1160 mm
Weight
115 kg
Feed Method
Pneumatically operated with Doselite volumetric dosing pump
Material Type
316L stainless steel
Container Type
Flexible doypack bags with pre-welded spout
Discharge Method
Volumetric dosing with inert gas injection before capping (optional)
Cap Type
Ribbed screw plastic caps and anti-choking caps

Custom Options


Discharge method
Manual
Control panel type
Pneumatically operated controls
Compact footprint
1300 x 550 x 1160H mm
Valve type
Volumetric dosing valve
Customizable dosing settings
Yes
Nitrogen injection
Available/Optional
Torque regulation
Adjustable
Heating system
Optional dosing and valve heating
Conical hopper size
6 to 30 Lt
Cap format change capability
Stainless steel mandrel