Manual monoblock for filling and capping spouted pouches
For those handling liquid or semi-dense products, this manual monoblock streamlines the filling and capping of spouted pouches, ensuring precision and efficiency in compact operations.

Fills and Caps Flexible Doypack Pouches
The Pouchélite from Tenco is a versatile manual pneumatic machine engineered for filling and capping Doypack-type flexible pouches, tailored to meet the needs of the beverage, cosmetic, food, chemical, and pharmaceutical industries. This machine utilizes a Doselite volumetric dosing pump, capable of handling liquid and semi-dense products, even those with viscous textures or containing soft particulates. The working principle involves a pneumatically driven dosing system complemented by a capping mechanism operated via an air motor, ensuring precision and consistency.
With models offering the option of nitrogen injection before capping, the Pouchélite enhances product shelf life. Its applications range from packaging juices, soups, and medicines to personal care items and chemical solutions. Processing up to 400 units per hour, it offers configurations for packages ranging from 250 ml to 5000 ml.
Constructed from 316L stainless steel, it meets hygiene standards and offers resistance to corrosion, making it suitable for sensitive applications. The machine can be customized with various accessory kits, such as conical feed hoppers and heating systems, to enhance flexibility. Its manual and semi-automatic operations provide an accessible entry point for companies looking to improve efficiency in smaller scale productions while maintaining the option for customization and scalability.
Benefits
- Enhances product shelf life with optional nitrogen injection before capping.
- Increases production efficiency with high throughput of up to 400 pouches per hour.
- Provides versatility by handling multiple pouch and cap formats without additional limits.
- Ensures product quality and safety with 316L stainless steel construction, suitable for sensitive applications.
- Reduces manual intervention and labor costs with semi-automatic operations.
- Applications
- Food,Beverages,Chemicals,Sauces,Liquid formulations,Cosmetics,Baby food,Pharmaceuticals
- End products
- Fruit puree pouches,Juice pouches,Hair gel pouches,Herbal extract pouches,Soup pouches,Liquid medicine pouches,Chemical cleaning solutions,Ketchup sachets
- Steps before
- Product Preparation,Mixing,Pre-heating
- Steps after
- Capping,Quality Inspection,Packaging
- Input ingredients
- liquid products,semi-dense products,viscous products,products with particles,products with soft fibers,high temperature products
- Output ingredients
- filled doypack pouches,capped doypack pouches,flexible bags with spout
- Market info
- Production Capacity
- 400 p/h for 250 ml flexible bags
- Power Supply
- Pneumatics
- Dimensions
- 1300 x 550 x 1160H mm
- Weight
- 115 kg
- Compressed Air Consumption
- 300 l/min at 6 bar
- Filling Capability
- Liquid and semi-dense products,even with particles or fibers
- Filling Temperature
- High temperatures
- Material
- 316L Stainless Steel
- Cap Screwing
- Air motor with torque regulation
- Inert Gas Injection
- Available with or without
- Hopper Options
- Conical feed hoppers,with/without heating or mixer
- Bag Type
- Doypack with pre-welded spouts
- Working mechanism
- Pneumatically operated manual machine
- Batch vs. continuous operation
- Batch
- Automation level
- Manual with some pneumatic support
- Integrated steps
- Filling and capping of flexible pouches
- Torque regulation
- Air motor with torque regulation
- Nitrogen inerting capability
- Available with nitrogen injection option
- Filling at high temperatures
- Yes,suitable
- Semi-dense product handling
- Yes,suitable
- Viscous products handling
- Yes,suitable
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Liquid/Semi-dense
- Container size and shape
- Flexible Doypack type
- Heat sensitivity
- Filling at high temperatures
- Particle content
- Yes (particles or soft fibers)
- Compact footprint
- 1300 x 550 x 1160 mm
- Weight
- 115 kg
- Feed Method
- Pneumatically operated with Doselite volumetric dosing pump
- Material Type
- 316L stainless steel
- Container Type
- Flexible doypack bags with pre-welded spout
- Discharge Method
- Volumetric dosing with inert gas injection before capping (optional)
- Cap Type
- Ribbed screw plastic caps and anti-choking caps
- Discharge method
- Manual
- Control panel type
- Pneumatically operated controls
- Compact footprint
- 1300 x 550 x 1160H mm
- Valve type
- Volumetric dosing valve
- Customizable dosing settings
- Yes
- Nitrogen injection
- Available/Optional
- Torque regulation
- Adjustable
- Heating system
- Optional dosing and valve heating
- Conical hopper size
- 6 to 30 Lt
- Cap format change capability
- Stainless steel mandrel