Rotary capper for round and irregular shaped containers

Efficiently cap round and irregular containers with precision and speed, accommodating both screw and press-on caps. This versatile solution optimizes your production line with seamless high-speed operation and adaptive torque control, ensuring consistent sealing for diverse product types.

Caps Bottles with Precision and Speed

The Rotary Capper Range from IMA Group offers a flexible, high-speed solution for diverse industries, including pharmaceuticals, food, and personal care. Designed to handle screw or press-on caps, it ensures consistent and reliable capping through magnetic clutch and optional servo torque control. Available in multiple head configurations (3, 4, 6, 8, and 10), it accommodates both round and irregular containers, optimizing throughput to up to 300 bottles per minute. Integration into existing lines is seamless, with an advanced touchscreen HMI for simplified operation and a cap bowl feeder reducing operational noise. The system’s energy efficiency minimizes power consumption, and its high GMP design facilitates maintenance, underscoring robust engineering principles suitable for high-demand production environments.

Benefits

  • Enhances operational efficiency by capping up to 300 bottles per minute.
  • Minimizes energy costs through optimized motor control and low hysteresis clutches.
  • Supports diverse container shapes and cap types, increasing production flexibility.
  • Reduces changeover time with tool-less adjustments, boosting line uptime.
  • Lowers operational noise with integrated cap feeding system.

General


Applications
Personal care,Home care,Food,Beverages,Nutraceuticals,Confectionery,Tobacco,Coffee,E-commerce products,Tea,Dairy,Pharmaceuticals
End products
Hair care bottles,Vitamin supplement bottles,Cigarette packs,Herbal tea containers,Juice bottles,Online retail product packaging,Syrup bottles,Chocolate spread containers,Yogurt containers,Coffee jars,Detergent bottles
Steps before
Filling,Labeling
Steps after
Packing,Inspection
Input ingredients
round containers,irregular shaped containers,screw caps,press-on caps,bottle diameter 25 mm to 120 mm,bottle height 40 mm to 240 mm,cap size 25 mm to 80 mm
Output ingredients
capped bottles,containers up to 300 bottles per minute,secured closures,consistent torque applied caps
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Production output
Up to 300 bottles/min
Cap size
25 mm to 80 mm
Bottle diameter range
25 mm to 120 mm
Bottle height range
40 mm to 240 mm
Automation
HMI Touchscreen
Torque control
Magnetic clutches / Servo option
Changeover
Fast and tool-less
Cap type
Screw / Press-on

Operating Characteristics


Working mechanism
Rotary system
Cap type handling
Screw / Press-on
Container shape adaptability
Round / Irregular
Changeover time
Fast tool-less changeover
Automation level
Touchscreen HMI / PLC
Cleaning method
Ease of access and cleaning
Integration with cap feed
Fully integrated with feeder
Energy efficiency
Reduced energy consumption

Material Compatibility


Cleanability
High GMP design

Physical Characteristics


Machine footprint
Table top design
Cap size range
25 mm to 80 mm
Bottle diameter range
25 mm to 120 mm (depending on model)
Bottle height range
40 mm to 240 mm
Container type compatibility
Round or irregular shaped containers
Head versions
3,4,6,8,10 head versions

Custom Options


Control panel type
Touchscreen HMI
Changeover flexibility
Tool-less change over
Torque control
Magnetic clutch/Servo option
Integration type
Integrated cap feed system