Powder filling and stoppering for antibiotic production
Tackle antibiotic resistance with precision powder filling and stoppering, ensuring accurate doses and seamless integration into your high-speed production line.
Fills and Stopps Pharmaceutical Powders
The SMART PWD from IMA Life is a specialized powder filling and stoppering machine designed for the pharmaceutical and biotech industries. It features a vacuum-pressure powder filling system capable of dosing up to two different pharmaceutical powders into a single vial with precision. Its unique capability addresses the manufacturing challenges of handling complex powders like amoxicillin and linezolid. The machine operates at speeds of up to 120 vials per minute in high-speed, continuous operations, ensuring efficient processing and reduced operational downtime. Its integration capabilities include a pick and place stoppering system, possible capping station addition, and suitability for aseptic environments enhanced by its cRABS containment technology. The SMART PWD is engineered for compliance with GMP and supports full integration into processing and packaging departments, equipped with a 100% check-weighing system to ensure dosage accuracy. Maintenance is streamlined with features allowing wet-cleaning in place, minimizing contamination risks and supporting efficient production transitions.
Benefits
- Ensures precise dosing with 100% check-weighing, reducing product waste and ensuring quality control.
- Increases production speed up to 120 vials per minute, maximizing operational efficiency.
- Facilitates handling of multiple complex powders in a single operation, enhancing flexibility in production.
- Minimizes contamination risks with aseptic-friendly design, adhering to strict GMP standards.
- Simplifies maintenance with integrated wet-cleaning capability, reducing downtime for cleaning and setup.
- Applications
- Pharmaceutical powders,Antibiotics,Pharmaceutical products
- End products
- Antibiotic capsules,Antibiotic vials,Cefuroxime axetil powder,Antibiotic syringes,Linezolid powder,Amoxicillin powder
- Steps before
- Powder preparation,Antibiotic formulation,Aseptic processing setup
- Steps after
- Stoppering,Capping,Inspection,Packaging
- Input ingredients
- pharmaceutical powders,antibiotic powders,vials,stoppers
- Output ingredients
- dosage vials,stoppered vials,processed pharmaceutical products
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Output with 100% IPC
- Up to 150 vpm (double index)
- Output with 100% IPC
- Up to 80 vpm (single index)
- Vial diameter
- 22-54 mm
- Vial height
- 35-115 mm
- Stopper diameter
- 20-33 mm
- Filling volume
- From 10 mg
- Transport system
- Intermittent motion
- Standard voltage
- 400 V,50 Hz,3ph + N + G
- Installed power
- 19 kW
- Working mechanism
- Vacuum-pressure powder filling system
- Integrated steps
- Filling,stoppering,check-weighing,possible capping
- Changeover time
- Brushless motor control for adaptable vial sizes
- CIP/SIP
- Fit for isolation technology with wetting in place
- Batch vs. inline operation
- Inline continuous
- Automation level
- Pick,place system with brushless motors
- Corrosive resistance (e.g. acids)
- Yes
- Container type
- Vials
- Vial Diameter
- 22–54 mm
- Vial Height
- 35–115 mm
- Stopper Diameter
- 20–33 mm
- Filling Volume
- From 10 mg
- Machine Layout
- Intermittent motion
- Standard Voltage
- 400 V,50 Hz,3ph + N + G
- Installed Power
- 19 kW
- Output with 100% IPC
- Up to 150 vpm (double index),Up to 80 vpm (single index)
- Stoppering System
- Pick,place system with brushless motors
- Capping Station
- Possible integration
- Powder Dosing System
- Vacuum-pressure
- Isolation Technology
- Fit for wetting in place
- Powder Containment
- cRABS
- Integration possibilities
- Possible integration of a capping station
- Stoppering system
- Pick,place stoppering system
- Isolation technology compatibility
- Fit for isolation technology with possibility of wetting in place
- Powder containment feature
- cRABS for powder containment