Robotic denesting system for Rtu vials
Streamline vial handling in aseptic environments with a fully robotised system that ensures precise denesting, filling, and stoppering, designed to enhance quality control for high-potent drug manufacturing.
Performs Vial Denesting and Aseptic Handling
The ROBOTIC D-NEST from IMA Group is a fully robotized vial handling system specifically engineered for the pharmaceutical and biotechnology industries. It excels in precise denesting, filling, check-weighing, stoppering, and capping processes, ensuring sterility and high-speed handling in aseptic environments. With its six-axis robotic configuration, it integrates seamlessly into production lines, accommodating both upstream and downstream operations. Capable of handling sterile injectable and lyophilized drug vials, the system minimizes cross-contamination risks, meeting stringent GMP compliance. The compact design offers easy integration with existing isolators, enhancing space ergonomics and operational efficiency. Configurable for different vial sizes, it comes with CIP (Clean-in-Place) capabilities, facilitating thorough cleaning and maintenance.
Benefits
- Enhances operational efficiency with fully robotized handling, reducing manual intervention.
- Minimizes contamination risks through aseptic processing, safeguarding high-potent drug fills.
- Integrates seamlessly with existing isolator systems, optimizing facility space and ergonomics.
- Supports high-speed operations, maintaining consistent throughput for large-scale production.
- Facilitates comprehensive cleaning with Clean-in-Place capabilities, ensuring compliance with hygiene standards.
- Applications
- Aseptic drug products,Biopharmaceuticals,High-potent drug products,Pharmaceuticals
- End products
- Cytotoxic drug vials,Single-use bioreactor vials,Lyophilized drug vials,Sterile injectable vials
- Steps before
- Purification,Drying,Component Filling,Check-weighing
- Steps after
- Stoppering,Vial Capping,Automatic Vial Loading,Lyophilization
- Input ingredients
- RTU vials,empty vials,sterile vials,component for filling,empty tubs,empty trays
- Output ingredients
- filled vials,stoppered vials,capped vials,loaded vials,processed vials
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Denesting Process
- Fully robotised
- Robot Type
- Six-axis robots
- Design
- Compact,GMP-compliant
- Upstream Handling
- Flexible handling system
- Stoppering
- Automatic
- Downstream Handling
- Single track vial transfer
- Container Transport
- Gentle transport belt
- Integration
- Perfect with IMA isolator
- Asynchronous Movements
- Single operation completion
- Space Ergonomics
- Reduced shell width
- Working mechanism
- Robotic denesting using six-axis robots
- Integrated steps
- Denesting,component filling,check-weighing,stoppering,capping/loading for lyo products
- Batch vs. continuous operation
- Batch
- Automation level
- Fully automated
- Cleaning method
- Compatible with aseptic environments
- Asynchronous robotic movements
- Allows for single operation completion
- Space ergonomics
- Compact design with perfect integration with IMA isolator
- Biological compatibility
- Yes
- Cleanability
- Easy to clean in aseptic environments
- Corrosive resistance (e.g. acids)
- High
- Abrasion resistance
- Suitable for continuous operation
- Density/particle size
- 0.5–2.5 g/cm³
- Container type
- Vials
- Handling type
- Denesting and nesting
- Compact footprint
- Compact and GMP-compliant design
- Discharge method
- Denesting with robot
- Handling system
- Flexible handling for upstream and downstream processing
- Control system
- Six-axis robot
- Integration possibilities
- Seamlessly integrates with IMA isolator
- Space ergonomics
- Compact design with reduced shell width
- Robotic movement
- Asynchronous robotic movements
- Transport method
- Gentle container transport belt