Vial and cartridge filling and closing system
Optimize your aseptic fill-finish process with high-speed, continuous operation that ensures precise filling and secure closing of vials and cartridges, while maintaining sterility and efficiency.
Fills and Seals Vials and Cartridges Aseptically
The Type 550 from BAUSCH Advanced Technology Group is an aseptic fill-finish machine designed for high-speed operations in the pharmaceutical and biotech industries. This equipment excels with its continuous motion balcony design, allowing for efficient filling and sealing of vials and cartridges with precision and repeatability. It features servo drive technology for adaptable operation, processing up to 36,000 containers per hour, adapting seamlessly to size changeovers with its adjustable main transport system. The Type 550 is suitable for both standard and freeze-dried products, providing pre- and post-gassing options and integrated inspection systems to ensure proper sealing and rejection of faulty containers. Optimized for laminar flow in Class A clean room conditions, it integrates with isolators or RABS for enhanced sterility. Built for compliance with GMP standards, it supports efficient cleaning protocols and offers customization to meet specific production needs.
Benefits
- Increases output efficiency with continuous operation, processing up to 36,000 containers per hour.
- Ensures product integrity and reduces contamination risk with aseptic filling and integrated inspection systems.
- Minimizes downtime and enhances flexibility with quick size changeovers and adjustable transport systems.
- Enhances clean room compatibility and sterility with optimized laminar flow and integration options.
- Complies with GMP standards, supporting reliable production of sterile pharmaceutical products.
- Applications
- Biopharmaceuticals,Aseptic fill-finish packaging,Liquid formulations,Pharmaceuticals
- End products
- Sterile injectable drugs,Biologics vials,Freeze-dried antibiotic vials,Pre-filled syringes,Insulin cartridges,Vaccine vials
- Steps before
- Container Feeding,Pre-gassing
- Steps after
- Crimping,Post-gassing,Inspection,Sealing
- Input ingredients
- vials,cartridges,rubber stoppers,freeze-dried rubber stoppers,containers
- Output ingredients
- sealed vials,sealed cartridges,processed containers
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Output
- 36,000 containers/hr
- Process compatibility
- Standard and freeze-dried rubber stoppers
- Main transport system
- Adjustable for quick and easy size changeovers
- Container feeding
- Individual feeding to main transport system
- Gassing option
- Pre- and post-gassing available
- Inspection system
- Integrated visual inspection system
- Force control
- Precision force control for crimping
- Design
- Balcony design for optimized laminar flow
- Compatibility
- Class A clean room specification
- Servo drive technology
- For maximum versatility and repeatability
- Working mechanism
- Continuous motion balcony design
- Integrated steps
- Filling and Closing
- Automation level
- Servo drive technology
- Changeover time
- Quick and easy size changeovers
- Batch vs. continuous operation
- Continuous
- Biological compatibility
- Pharmaceutical-grade materials
- Cleanability
- Designed for CIP/SIP
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Abrasion resistance
- Durable finishings
- Particle compatibility
- Suitable for vials and cartridges
- Balcony design
- Continuous motion
- Transport system
- Adjustable main transport
- Class A clean room compatibility
- Yes
- Isolation system compatibility
- Combined with isolator or RABS
- Feed/discharge method
- Individually fed to main transport system
- Adjustable main transport system
- Quick and easy size changeovers
- Balcony design
- Optimized laminar flow