Small bottle linear type beverage filling production line
Optimize your bottling efficiency with a high-speed solution designed for seamless integration in your filling line, handling everything from bottle rinsing to precise capping, ensuring your beverages are securely sealed for distribution.
Washes, Fills, and Caps Beverage Bottles
The ZPC12 and ZPC16 Small Bottle Linear Type Beverage Filling Machine Production Line from Alps Machinery offers an efficient solution for beverage manufacturers looking to streamline their bottling processes. This machine is designed to wash, fill, and cap bottles ranging from 250ml to 2L, making it suitable for a wide variety of liquids including water, juice, carbonated beverages, wine, and beer. With a processing capacity of 1000 to 2000 bottles per hour depending on bottle size, it integrates seamlessly into production lines with its linear, high-speed, automatic operations.
The machine operates on both normal and count pressure systems, ensuring compatibility with different beverage viscosities and carbonation levels. Its construction uses stainless steel materials, enhancing durability and ensuring compliance with sanitation standards, while the automatic washing part utilizes advanced gyration technology for efficient rinsing of PET and glass bottles. Capping is streamlined by automated cap-dropping equipment, which securely seals bottle caps after filling.
Offering full integration, the machine includes PLC control for precise operation, adjustable filling speeds, and reliable bottle handling. Energy efficiency is optimized with a power usage of 3.2 kW to 4.5 kW. Alps Machinery supports customization and provides comprehensive engineering support, allowing adjustments to accommodate specific production requirements. This system ensures quick changeovers for different bottle shapes and sizes, making it an ideal choice for diverse beverage production needs.
Benefits
- Enhances production efficiency by seamlessly integrating washing, filling, and capping processes.
- Reduces labor costs and errors through automated, PLC-controlled operations.
- Ensures high sanitation standards with durable stainless steel construction.
- Minimizes energy consumption, optimizing power use between 3.2 and 4.5 kW.
- Adaptable to a wide range of bottle sizes and types, supporting flexibility in product offerings.
- Applications
- Water,Wine,Carbonated beverage,Juice,Beer
- End products
- Lemon soda bottles,Spring water bottles,Orange juice bottles,Lager beer bottles,Red wine bottles
- Steps before
- Water Treatment,Bottle Blowing,Bottle Washing
- Steps after
- Capping,Labeling,Packing
- Input ingredients
- Water,Juice,Carbonated beverage,Wine,Beer,PET bottles with screw cap,Glass bottles
- Output ingredients
- Filled water bottles,Filled juice bottles,Filled carbonated beverage bottles,Filled wine bottles,Filled beer bottles,Sealed and capped bottles,Packed bottles
- Market info
- Alps Machine is known for specializing in the design and manufacturing of industrial engineered-to-order equipment, providing innovative solutions and reliable machinery tailored to the specific needs of industries like beverage and packaging.
- Capacity
- 8000–12000 BPH
- Filling Volume
- 250 ml – 2 L
- Automation
- Automatic
- Power Requirement
- 3.2 kW / 4.5 kW
- Bottle size compatibility
- 250 ml – 2 L
- Suitable bottle shapes
- PET Circular or Square
- Bottle diameter
- 50 – 115 mm
- Bottle height
- 150 – 320 mm
- Filling system
- Normal pressure / Count pressure
- Automation level
- Automatic
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP
- Cleaning method
- CIP / Auto
- Working mechanism
- Washing / Filling / Capping System
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- PET bottles
- Suitable beverages
- Water / Juice / Carbonated Beverage
- Machine footprint
- Not specified
- Integration possibilities
- Automatic capping integration
- Bottle sizes
- 250 ml – 2 L
- Suitable bottle shapes
- PET Circular or Square