Gravimetric filling and capping system for chlorine solutions
Optimize your filling and capping processes for chlorinated and corrosive liquids with a dual-function machine that ensures precision and durability, even under demanding conditions.
Fills and Caps Corrosive Liquid Containers
The CLOROPAC Gravimetric Filling and Capping Machine, offered by OCME, is engineered for precision and reliability in handling chlorinated and corrosive products. It integrates filling and capping within a single unit, utilizing gravimetric valve technology for accuracy in high-speed operations. Targeted applications include sodium hypochlorite solutions and hydrochloric acid bottles, as well as liquid food flavorings and cosmetic lotions.
This equipment boasts a production capacity of up to 300 bottles per minute, fully automated to minimize human intervention and optimize workflow. Constructed from chlorine-resistant materials such as titanium and engineering polymers, it is designed to withstand aggressive chemical environments. Integration with Industry 4.0 systems allows for seamless connectivity across production lines and remote monitoring capabilities.
The machine’s versatility is underscored by its adaptability to various bottling sizes and shapes, featuring customizable torque settings for different lid types. It emphasizes operator safety and equipment longevity through its torque-limiting system, protecting against mechanical shocks. Cleaning is streamlined via an external self-cleaning system, ensuring compliance with stringent hygiene standards across food, cosmetic, and pharmaceutical sectors, among others.
Benefits
- Ensures precise filling and capping to maintain product integrity and minimize waste.
- Adapts to various bottle sizes, enhancing flexibility for diverse production requirements.
- Minimizes human intervention, reducing labor costs and the potential for operator error.
- Withstands corrosive environments, extending machine lifespan and reducing maintenance frequency.
- Integrated safety features protect against mechanical shocks, preserving equipment integrity and enhancing operational safety.
- Applications
- Food,Chlorinated products,Cosmetic,Chemical,Corrosive products,Sanitizing,Pharmaceutical
- End products
- Sodium hypochlorite solution,Hydrochloric acid bottles,Liquid food flavoring bottles,Cosmetic lotion bottles,Disinfectant spray bottles,Industrial cleaning agents,Pharmaceutical solution vials
- Steps before
- Purification,Material Preparation,Mixing
- Steps after
- Capping,Packing,Quality Inspection
- Input ingredients
- chlorine based product,chlorinated products,corrosive products,plastic bottles
- Output ingredients
- filled plastic bottles,closed plastic bottles
- Market info
- OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.
- Production Capacity
- 300 BPM (bottles per minute)
- Automation
- Fully automatic
- Filling Method
- Gravimetric concept valves
- Material
- Plastic bottles
- Torque Regulation
- Individual torque for different lids
- Main Structure Material
- Carbon steel,engineering polymer,titanium
- External Thread Guide Material
- AISI 904L stainless steel
- Pick and Place Disc Material
- AISI 904L stainless steel
- Piston Plunger Material
- Duplex stainless steel
- Filling process
- Gravimetric
- Integrated operation
- Filling and Capping in a single block
- Capping mechanism
- Magnetic heads with torque regulation
- Production capacity
- 300 BPM (bottles per minute)
- Automation level
- Fully automatic
- Operator intervention
- Low need due to Industry 4.0 integration
- Versatility
- Customization for different production needs
- Safety compliance
- Designed to meet relevant safety standards
- Changeover time
- Quick setup adjustments via HMI
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Plastic bottles
- Control panel type
- HMI (friendly and intuitive interface)
- Main structure material
- Carbon steel coated with rubberized paint,and engineering polymer
- Parts in contact material
- Engineering polymer and/or titanium
- Pick and place disc material
- AISI 904L stainless steel
- Piston plunger material
- Duplex stainless steel
- Plate material
- AISI 9041 stainless steel
- External thread guide material
- AISI 904L stainless steel
- Grooved chestnuts material
- Duplex steel
- Threaded insert material
- AISI 904L steel
- Closure system
- Magnetic heads with individual torque regulation
- Control panel type
- HMI with friendly and intuitive interface
- Integration possibilities
- Industry 4.0 integration with low need for operator intervention
- Closure system customization
- Magnetic heads with individual torque regulation
- Material options for parts in contact
- Engineering polymer and titanium
- Versatility
- Adaptation to client production needs