Space-saving packaging solution for high-velocity production
Optimize your manufacturing floor space with a versatile integrated solution, enhancing productivity by synchronizing packaging operations without conveyor dependency.
Integrates Multifunctional Packaging and Filling Operations
The SUPERBLOCK from Serac revolutionizes packaging lines by combining multiple high-speed operations—such as filling, capping, sealing, blowing, unscrambling, cleaning, and labeling—into a single, compact unit. This synchronization reduces floor space by up to 25%, directly coupling machines to eliminate conveyors, thus offering seamless integration in continuous operations. Ideal for a wide range of industries, including dairy, beverages, household products, and agrochemicals, it can handle diverse liquid products like milk, soft drinks, shampoos, and industrial coatings. With a production throughput of up to 40,000 bottles per hour, it ensures consistent packaging quality. The machine is equipped with servo-motor synchronization for precise operation and easy format changeovers, thereby enhancing efficiency. Available material options include PET, PP, PS, aluminum, and glass, suitable for various end-product container shapes and materials. Maintenance is simplified with uncoupling options and a central control system that improves safety and supervision. Optional features such as ATEX protections and corrosive-resistant materials are available for specialty applications, ensuring durability and compliance with industry standards.
Benefits
- Minimizes floor space requirements by up to 25%, optimizing plant layout.
- Enhances operational efficiency with synchronized, high-speed multifunction processes.
- Reduces energy consumption through integrated servo-motor synchronization.
- Simplifies maintenance and changeovers, reducing downtime and operational disruptions.
- Customizable for diverse industry applications, ensuring flexibility in production.
- Applications
- Personal care,Sauces,Automotive products,Agrochemicals,Household products,Oils,Lube oils,Drinks,Thinners,Syrups,Paints,Dairy products
- End products
- Fruit syrup bottles,Engine oil bottles,Cooking oil bottles,Soft drink pet bottles,Salad dressing bottles,Paint thinner bottles,Brake fluid bottles,Paint cans,Pesticide bottles,Yogurt containers,Shampoo bottles,Milk bottles,Detergent bottles
- Steps before
- Bottle Unscrambling,Material Orientation,Blow Molding
- Steps after
- Labeling,Capping,Packaging
- Input ingredients
- unstable bottles,sticking bottles,topdown shapes bottles,PET,PP,PS,Aluminum,Glass
- Output ingredients
- packaged products,tracked packages,up to 40,000 bottles per hour for 1 L bottles
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Speed
- up to 40,000 bph (1 L)
- Container Material
- PET,PP,PS,Aluminum,Glass
- Container Type
- Unstable,sticking and topdown shapes bottles
- Compact footprint
- Saves up to 25% floor space
- Automation
- Servo motor synchronization
- Changeover Time
- Easy format changeovers without adjusting conveyors
- Energy Efficiency
- Lower operating costs with less energy consumption
- Synchronization Method
- Mechanical (shaft),Electronical (motion),screws or starwheels
- Servicing
- Machines can be uncoupled during maintenance,changeovers,or cleaning
- Customizability
- Multiple Rotary Blow Molder,Linear Blow Molder,Unscrambler,Orientator,Rotary Bottle Cleaner,Trigger capper,Labeler
- Corrosive Resistant Material
- PP or PE parts
- Optional Equipment
- ATEX protections
- Working mechanism
- Synchronized multi-machine operation
- Integrated steps
- Filling,Capping,Sealing
- Batch vs. continuous operation
- Continuous
- Changeover time
- Minimal with colored change parts
- Cleaning method
- Uncouple machines for maintenance/cleaning
- Automation level
- Centralized control system
- Corrosive resistant
- PP or PE parts
- Material type
- PET,PP,PS,Aluminum,Glass
- Machine footprint
- Save up to 25% floor space
- Footprint reduction
- Compact line
- Material type
- PET,PP,PS,Aluminum,Glass
- Discharge Method
- Direct coupling,eliminates conveyors
- Container compatibility
- Unstable,sticking,top-down shapes
- Outputs
- up to 40,000 bph (1 L)
- Synchronization method
- Mechanically,electronically,screws,starwheels
- Machine uncoupling
- Possible during maintenance
- Compact footprint
- Save up to 25% floor space
- Discharge method
- Tracked (held or moved without touching)