Automatic line for filling and capping spouted pouches

Streamline your production line with high-speed filling and capping for liquid and semi-dense products, ensuring integrity and prolonged shelf life through advanced volumetric dosing and precise sealing capabilities ideal for spouted pouch packaging.

Fills and Caps Doypack Pouches

The Actarus Monoblock Doypack Filling and Capping Machine from Tenco srl is engineered for diverse industries, including beverage, cosmetic, food, chemical, and pharmaceutical sectors. It specializes in filling and capping flexible Doypack pouches with liquid and semi-dense products like fruit juices, shampoos, sauces, and creams. Utilizing a volumetric dosing unit with pneumatic or electronic management, it ensures precise dispensing, adaptable for product viscosities ranging from water to dense pastes. With integration options for inert gas dispensing to prolong shelf life, the machine supports high-speed operations and features a robust loading system for bag entry.

Manufactured with 316L stainless steel components and suitable gaskets, it promises product compatibility and corrosion resistance. This machine’s automation features include a remote assistance panel and an option for inkjet marking. Designed for seamless incorporation into production lines, it employs a pneumatic or electronic motor with torque control for reliable cap application. While capable of handling pouch sizes up to 5 liters, operators need to assess the size and bulk for optimal function. Whether in a high-paced food packaging environment or a precision-driven pharmaceutical line, Actarus offers efficient, reliable, and adaptable solutions tailored to modern industrial needs.

Benefits

  • Enhances product shelf life with integrated inert gas dispensing.
  • Optimizes filling accuracy for diverse viscosities, reducing waste.
  • Streamlines production with high-speed, automated operations.
  • Maintains product integrity with 316L stainless steel construction.
  • Facilitates remote monitoring and adjustments, minimizing downtime.

General


Applications
Chemicals,Beverages,Sauces,Jam,Pâté,Cosmetics,Liquid products,Food products,Semi-dense products,Creams,Pharmaceuticals
End products
Olive oil,Strawberry jam,Industrial cleaners,Cough syrup,Mayonnaise,Shampoo,Liver pâté,Tomato sauce,Moisturizing cream,Fruit juices
Steps before
Purification,Mixing,Emulsification
Steps after
Packing,Labeling,Sterilization
Input ingredients
liquid products,semi-dense products,water,cream,pate,sauce,bags with spout,doypack-type flexible bags,nitrogen,inert gas
Output ingredients
filled doypack pouches,capped doypack pouches,spouted pouches
Market info

Technical Specifications


Automation
PLC-controlled
Dosing type
Volumetric / pneumatic / electronic
Filling method
Anti-drop valve
Filling system
Single or double head
Material used
316L stainless steel
Bag type
Doypack with spout
Max filling volume
Up to 5 liters
Cap type
Spouted pouch cap
Filling accuracy
±0.5%
Cap screwing method
Pneumatic / electronic motor with torque control
Nitrogen dispensing
Yes,before capping
Remote assistance
Integrated in the panel
Inkjet marking system
Setup for integration
Cap presence check
Cap sensors
Bag presence check
Yes

Operating Characteristics


Filling method
Volumetric,pneumatic,or electronic doser
Capping method
Pneumatic or electronic motor with torque control
Automation level
Automatic line
Nitrogen dispensing
Inert gas before capping
Machine integration
Remote assistance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Remote assistance integrated panel
Discharge method
Pneumatic/electronic motor with torque control
Material
316L stainless steel
Bag type
Doypack type with spout
Filling method
Volumetric with anti-drop valve

Custom Options


Control panel type
Remote assistance integrated in the panel
Dosing method
Volumetric,pneumatic,or electronic
Filling head type
Single or double head
Integration possibilities
Inkjet marking system
Gas dispensing option
Nitrogen or other inert gas
Capping motor type
Pneumatic or electronic motor with torque control
Product contact material
316L stainless steel