Rotary capping machine for aseptic products
Ensure precision sealing for aseptic liquid formulations with a solution engineered to minimize air turbulence and contamination while maintaining flexibility and ease of use.
Caps, Seals, and Crimps Aseptic Products
The STERICAP from IMA Group is a rotary aseptic alu-capping machine engineered to deliver precise capping and sealing for pharmaceutical applications, including biopharmaceuticals and sterile injectable drugs. Integrating seamlessly into your packaging line, it handles low to medium-speed operations with an output of up to 300 vials per minute. This machine features a very low particle generation system to minimize contamination risks and is equipped with 3 or 6 capping heads based on requirements, handling everything from traditional aluminum caps to sophisticated closures like add-vantage and bio-set. Control functions ensure precision with 100% measurement of compression forces, and integrated camera systems allow comprehensive data reading and inspections. The use of a pneumatic circuit maintains constant vertical force while the Siemens PLC and user-friendly control panel facilitate seamless operation. Constructed for durability and minimal maintenance, the STERICAP complies with industry demands for reliability and efficiency in sterile environments.
Benefits
- Enhances production efficiency with rapid capping speeds of up to 300 vials per minute.
- Minimizes contamination through low particle generation systems.
- Ensures consistent product quality with 100% force measurement and control.
- Reduces operational complexity with user-friendly Siemens PLC and control panel.
- Provides flexible integration options with customizable capping head configurations.
- Applications
- Liquid formulations,Biopharmaceuticals,Aseptic products
- End products
- Sterile injectable drugs,Vaccines,Insulin,Monoclonal antibodies,Protein therapeutics,Hormonal injections
- Steps before
- Aseptic product preparation,Vial filling,Cap selection and preparation
- Steps after
- Quality inspection,Sterilization,Packaging
- Input ingredients
- aluminium caps,flip-off caps
- Output ingredients
- sealed vials,capped vials
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- Equipped with Siemens PLC
- Capping heads
- 3 or 6
- Output (vials/minute)
- 125-300
- Standard voltage
- 400 V – 50 Hz
- Installed power
- 6 kW
- Weight
- 1500 kg
- Vial diameter
- 14-52 mm
- Vial height
- 35-110 mm
- Compression force measurement
- 100% measurement and control
- Changeover time
- Low size changeover and set-up time
- Particle generation system
- Very low
- Pneumatic circuit
- Constant applied vertical force
- Working mechanism
- Rotary capping with idle blade
- Integrated steps
- H2O2 exposure,barrier system operations
- Batch vs. continuous operation
- Continuous
- Automation level
- PLC-controlled
- Changeover time
- Low
- Cleaning method
- Minimized air turbulence for aseptic processes
- Abrasion resistance
- High precision capping
- Biological compatibility
- Suited for aseptic products
- Cleanability
- Minimal particle generation
- Corrosive resistance (e.g. acids)
- Aluminium caps and advanced closures
- Density/particle size
- Smooth operation minimizing turbulence
- Machine footprint
- Compact design
- Control panel type
- User-friendly Siemens PLC
- Compact footprint
- Yes
- Control panel type
- User-friendly control panel with Siemens PLC