Continuous inline capping system

Perfect for high-speed operations, this system ensures precise capping of diverse container shapes and cap types, enhancing production efficiency by allowing seamless adjustments without halting the production line.

Caps, Sorts, and Tightens Various Container Types

The KAP 938 Capping Machine from Kulp Makina stands out with its continuous inline capping system, efficiently managing various cap types and container shapes without pausing the production line. Designed for high-speed operations, it excels in packaging applications across food, beverage, cosmetics, and chemical industries. This machine processes up to 6,000 packages per hour and features a state-of-the-art cap sorting system with quick-change capabilities for seamless transitions between cap sizes. The step motor-driven capping head with adjustable torque ensures precise application, minimizing cap damage while accommodating round, oval, square, and rectangular containers. With a user-friendly touch screen interface and adjustable conveyor system, it integrates effortlessly into existing production lines. Constructed from heavy-duty stainless steel and anodized aluminum, it offers durability and resistance to industrial environments, making it a reliable choice for high-demand packaging lines.

Benefits

  • Boosts production efficiency with a seamless continuous capping process, minimizing downtimes.
  • Supports versatile packaging needs with quick cap size adjustments, enhancing line flexibility.
  • Enhances product integrity by preventing cap damage through precise torque control.
  • Simplifies operations with an intuitive user interface, reducing training time.
  • Sustains high operational durability in demanding environments with robust stainless steel construction.

General


Applications
Chemical packaging,Beverages,Personal care products,Household products,Cosmetic products,Food products,Pharmaceuticals
End products
Canned soups,Chemical solvent bottles,Glass bottled juices,Cleaning spray bottles,Pill containers,Face cream jars,Shampoo bottles
Steps before
Filling,Sealing
Steps after
Labeling,Packaging
Input ingredients
containers,metal twist-off caps,plastic screw caps,metal screw caps,trigger caps,dispenser caps,spray caps
Output ingredients
capped containers
Market info

Technical Specifications


Capacity
6000 Packages/Hour
Speed
100 Caps/Minute
Automation
Automatic Capping System
Capping System
Continuous Inline Capping
Voltage
380 volts / 50-60 Hz
Cap Types
Metal Twist-Off,Plastic Screw,Metal Screw,Trigger,Dispenser,Spray
Container Compatibility
Round,Oval,Square,Rectangular
Capping Torque
Adjustable
Construction Material
Stainless Steel,Anodized Aluminium
Interface
Touch Screen Interface
Conveyor Line
3 Meter Speed Adjustable
Stability
Superior stability with belt system

Operating Characteristics


Working mechanism
Continuous Inline Capping System
Automation level
Automatic
Changeover time
Quick change
Container stability
Belt system for high and soft containers
Cleaning method
Manual

Material Compatibility


Abrasion resistance
Stainless steel components
Corrosive resistance (e.g. acids)
Stainless steel and anodized aluminium
Cleanability
Easy to clean with stainless steel surfaces
Density/particle size
Suitable for a variety of cap densities

Physical Characteristics


Machine footprint dimensions
Compact
Container compatibility
Round,oval,square,rectangular
Cap type compatibility
Metal Twist-Off,Plastic Screw,Metal Screw,Trigger,Dispenser,Spray
Frame material
Stainless steel and anodized aluminium
Control panel type
User friendly touch screen interface
Feed/discharge method
Integrated cap elevator and sorter
Cap chute
Adjustable for different caps
Capping head
Step motor driven with adjustable torque

Custom Options


Control panel type
User friendly touch screen interface
Integration possibilities
PLC-controlled with OMRON PLC,Touch Screen,Drivers
Cap sorting,distribution
Mechanical sorter with quick-change cap systems
Capping head adjustment
Step motor with adjustable capping torque
Container handling
Belt system supporting various sizes and types
Electrical power requirement
380 volts / 50-60 Hz
Construction materials
Heavy duty stainless steel frame