Automated vial closing system

Ensure reliable vial sealing with unparalleled flexibility and precision, optimizing your liquid formulation processes and enhancing production reliability in high-speed pharmaceutical applications.

Caps and Secures Vials and Ampoules

The CombiSys Vial Capping Machine LBC 40606 from Bausch+Ströbel is designed for pharmaceutical and biotech environments demanding high-speed, fully automated capping solutions. This machine excels in sealing vials and ampoules with precision and reliability, utilizing a modular design with standardized components for easy integration into existing production lines. Equipped to handle up to 12,000 items per hour, it supports a diverse range of closure types, maximizing production flexibility and reliability. The LBC 40606 is engineered for environments utilizing Restricted Access Barrier Systems (RABS) or isolators, ensuring low-particle closure feeds and optimal laminar airflow. It is ideal for applications in liquid formulations, processing vaccines, insulin, monoclonal antibodies, and plasma-derived therapies. With features like centralized operation, short setup times, and GMP compliance, the machine is also available with optional extras, including double tray loading and a cleanroom-compatible vision system. Bausch+Ströbel offers extensive customization options and engineering support to tailor the system to specific operational needs.

Benefits

  • Enhances production reliability with fully automated and precise capping operations.
  • Increases flexibility by accommodating multiple closure types within a single system.
  • Reduces contamination risk with low-particle closure feed and optimal laminar airflow.
  • Streamlines production efficiency with quick setup times and compact design.
  • Ensures compliance with GMP standards, essential for pharmaceutical manufacturing.

General


Applications
Liquid formulations,Vials,Blood plasma processing,Biopharmaceuticals,Ampoules,Pharmaceuticals
End products
Vaccines,Serum albumin,Insulin,Monoclonal antibodies,Iv solutions,Plasma-derived therapies
Steps before
Filling,Sorting,Crimp cap preparation
Steps after
Inspection,Labeling,Packaging,Sterilization
Input ingredients
vials,crimp caps,pre-assembled caps,flip-off caps,flip top caps,flip tear up caps
Output ingredients
closed vials
Market info
Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.

Technical Specifications


Output
up to 12,000 items/h
Container diameter
7 - 30 mm
Container height
35 - 100 mm
Automation
Fully automatic
Design
Modular
Closure feed
Low-particle
Operation
Easy and centralized
Compact design
Yes
Set-up time
Short
Air flow
Optimal laminar

Operating Characteristics


Working mechanism
Automatic vial closing
Integrated steps
Sorting and capping
Automation level
Fully automated
Batch vs. continuous operation
Batch
Changeover time
Short set-up time

Product type Characteristics


Closure type
Crimp caps,pre-assembled caps
Cap variations
Flip-off caps,flip top caps,flip tear up caps

Physical Characteristics


Machine footprint
Compact design
Container diameter
7 - 30 mm
Container height
35 - 100 mm
Discharge method
Discharge system for reject containers
Control panel type
Centralized operation
Feed method
Low-particle closure feed

Custom Options


Modular design
Standardized components
Optional extras
Double tray loading,Stopper loading via alpha/beta port
Modular integration
Suitable for RABS / isolator
Discharge system
For reject containers
Service portal vision system
Cleanroom compatible
Checking and alarm devices
A range is available