High-speed vial filling and capping system

In pharmaceutical manufacturing, ensuring accurate and efficient filling and capping of vials is crucial for maintaining product integrity and meeting strict regulatory standards. Handling different vial types and sizes, while avoiding leaks and ensuring precise dosing, can be challenging without the right solution.

High-speed automated filling and capping

The ML618 (1T – 2T) by Marchesini is a high-speed rotary system designed for filling and capping vials with volumetric precision. It features 18 pumps and either one or two capping towers equipped with 8 chucks each, capable of handling diverse types of closures. The nozzles adjust to the filling level, controlled pneumatically to prevent leaks. A synchronized starwheel infeed unit and mechanical centering devices ensure accurate positioning of the vials. The system’s capability to fill volumes from 30 to 500 ml and manage vial sizes ranging from 35 to 70 mm in diameter, with production speeds of up to 300 vials per minute, makes it suitable for high-demand pharmaceutical applications.

Benefits

  • Handles multiple vial types and sizes
  • Prevents leaks with pneumatic shutter control
  • Accurate volumetric dosing up to 500 ml
  • High production speed: 300 vials per minute
  • Precision positioning with starwheel infeed unit