Rotary stoppering and capping for vials
Achieve precise and efficient stoppering, capping, and crimping for high-speed vial production lines, ensuring secure sealing and minimal particle generation for sensitive formulations.
Stoppering and Capping Vials at High Speed
The RSC-100/200 LADON from Siempharma is a continuous motion rotary stoppering-capping machine, expertly designed for high-speed vial closure across pharmaceutical, nutraceutical, and cosmetic industries. This machine features dual capping turrets and eight precision heads, enabling it to efficiently stopper and crimp up to 200 vials per minute, ideal for applications such as vaccine vials and vitamin supplement bottles.
Its robust design includes AISI 304 stainless steel construction, ensuring durability and minimal maintenance. The separation of vial transport and drive mechanisms enhances safety and reduces mechanical wear. Equipped with a user-friendly touch screen HMI, the RSC-100/200 supports easy operation and swift configuration changes.
Siempharma has integrated advanced features like CFR21 Part 11 and EU Annex 11 compliance, ensuring it meets stringent industry standards. The machine’s ergonomic design, compatible with Industry 4.0 standards, ensures seamless integration into existing production lines. Additionally, the automatic rejection system ensures faulty vials are discarded without halting operations, maintaining uninterrupted production flow.
This equipment not only offers precision and efficiency but also assures compliance with GMP and CE regulations, making it a critical component of your packaging operation.
Benefits
- Enhances operational efficiency with continuous high-speed vial processing up to 200 units per minute.
- Ensures product integrity and safety with precise stoppering and crimping.
- Minimizes maintenance costs with durable AISI 304 stainless steel construction.
- Facilitates compliance with industry standards through GMP and Industry 4.0 readiness.
- Increases production uptime with an automatic rejection system, eliminating the need for manual intervention.
- Applications
- Biopharmaceuticals,Pharmaceutical liquid formulations,Nutraceuticals,Cosmetics
- End products
- Eye drop containers,Vitamin supplement bottles,Parenteral solution vials,Infusion solution vials,Serum bottles,Herbal extract bottles,Essential oil bottles,Vaccine vials
- Steps before
- Aseptic Filling,Vial Washing,Rubber Stopper Preparation
- Steps after
- Quality Control,Packaging,Sterilization
- Input ingredients
- vials,rubber stoppers,alu-seals,flip-off alu-caps
- Output ingredients
- capped vials,sealed vials
- Market info
- Speed
- Up to 200 pieces per minute
- Automation
- Continuous motion
- Capping Turrets
- Two turrets,8 heads each
- Cap Type
- Rubber stopper + alu-seals,flip-off caps
- Material Used
- AISI 304 stainless steel
- Working Mechanism
- Continuous motion rotary
- Automation Level
- PLC-controlled
- Integrated Steps
- Stoppering and Crimping
- Batch vs. Continuous Operation
- Continuous
- Changeover Time
- Quick and User-friendly
- Cleaning Method
- Facilitates Cleaning
- Container type
- Vials / Larger bottles
- Sealing type
- Traditional / Flip-off alu-caps
- Operation type
- Continuous motion rotary
- GMP Compliance
- Yes
- CE marking
- Yes
- INDUSTRY 4.0 standard
- Yes
- CFR21 part 11 / EU ANNEX 11 ready
- Yes
- Control panel type
- Touch Screen HMI
- Discharge method
- Outfeed conveyor belt
- Material
- AISI 304 stainless steel
- Safety guards
- Stainless steel frame with transparent doors
- Vial infeed method
- Infeed conveyor belt with inverter for speed adjustment
- Change size parts ease
- Easy
- User Interface
- Touch Screen HMI
- Integration Compatibility
- INDUSTRY 4.0 Standard
- Changeover Parts
- Easy change size parts