Rotary stoppering and capping for vials

Achieve precise and efficient stoppering, capping, and crimping for high-speed vial production lines, ensuring secure sealing and minimal particle generation for sensitive formulations.

Stoppering and Capping Vials at High Speed

The RSC-100/200 LADON from Siempharma is a continuous motion rotary stoppering-capping machine, expertly designed for high-speed vial closure across pharmaceutical, nutraceutical, and cosmetic industries. This machine features dual capping turrets and eight precision heads, enabling it to efficiently stopper and crimp up to 200 vials per minute, ideal for applications such as vaccine vials and vitamin supplement bottles.

Its robust design includes AISI 304 stainless steel construction, ensuring durability and minimal maintenance. The separation of vial transport and drive mechanisms enhances safety and reduces mechanical wear. Equipped with a user-friendly touch screen HMI, the RSC-100/200 supports easy operation and swift configuration changes.

Siempharma has integrated advanced features like CFR21 Part 11 and EU Annex 11 compliance, ensuring it meets stringent industry standards. The machine’s ergonomic design, compatible with Industry 4.0 standards, ensures seamless integration into existing production lines. Additionally, the automatic rejection system ensures faulty vials are discarded without halting operations, maintaining uninterrupted production flow.

This equipment not only offers precision and efficiency but also assures compliance with GMP and CE regulations, making it a critical component of your packaging operation.

Benefits

  • Enhances operational efficiency with continuous high-speed vial processing up to 200 units per minute.
  • Ensures product integrity and safety with precise stoppering and crimping.
  • Minimizes maintenance costs with durable AISI 304 stainless steel construction.
  • Facilitates compliance with industry standards through GMP and Industry 4.0 readiness.
  • Increases production uptime with an automatic rejection system, eliminating the need for manual intervention.

General


Applications
Biopharmaceuticals,Pharmaceutical liquid formulations,Nutraceuticals,Cosmetics
End products
Eye drop containers,Vitamin supplement bottles,Parenteral solution vials,Infusion solution vials,Serum bottles,Herbal extract bottles,Essential oil bottles,Vaccine vials
Steps before
Aseptic Filling,Vial Washing,Rubber Stopper Preparation
Steps after
Quality Control,Packaging,Sterilization
Input ingredients
vials,rubber stoppers,alu-seals,flip-off alu-caps
Output ingredients
capped vials,sealed vials
Market info

Technical Specifications


Speed
Up to 200 pieces per minute
Automation
Continuous motion
Capping Turrets
Two turrets,8 heads each
Cap Type
Rubber stopper + alu-seals,flip-off caps
Material Used
AISI 304 stainless steel

Operating Characteristics


Working Mechanism
Continuous motion rotary
Automation Level
PLC-controlled
Integrated Steps
Stoppering and Crimping
Batch vs. Continuous Operation
Continuous
Changeover Time
Quick and User-friendly
Cleaning Method
Facilitates Cleaning

Product type Characteristics


Container type
Vials / Larger bottles
Sealing type
Traditional / Flip-off alu-caps
Operation type
Continuous motion rotary


GMP Compliance
Yes
CE marking
Yes
INDUSTRY 4.0 standard
Yes
CFR21 part 11 / EU ANNEX 11 ready
Yes

Physical Characteristics


Control panel type
Touch Screen HMI
Discharge method
Outfeed conveyor belt
Material
AISI 304 stainless steel
Safety guards
Stainless steel frame with transparent doors
Vial infeed method
Infeed conveyor belt with inverter for speed adjustment
Change size parts ease
Easy

Custom Options


User Interface
Touch Screen HMI
Integration Compatibility
INDUSTRY 4.0 Standard
Changeover Parts
Easy change size parts