Automatic capping solution for pharmaceutical vials

Cap your liquid formulations with precision and efficiency using this advanced capping solution, seamlessly integrating into high-speed production lines to ensure product integrity and reduce downtime through innovative rejection systems.

Caps and Inspects Bottles in Production Lines

The Automatic Capping Machine AC-3 HEPIUS from Siempharma is designed to enhance efficiency in pharmaceutical, nutraceutical, and cosmetic packaging operations. This versatile machine accommodates various capping configurations with up to three interchangeable towers, ideal for handling oral tablets, liquid syrups, vitamin supplements, face serums, and more. Featuring a robust AISI 304 stainless steel structure, it seamlessly integrates into existing lines with easy size-change parts and intuitive HMI controls, ensuring minimal downtime. The AC-3 HEPIUS operates with intermittent motion, optimizing throughput while maintaining high-speed precision. With compliance to CFR21 Part 11 and EU ANNEX 11, it suits regulatory environments, and its capability to function under LAF, RABS, or isolators ensures product safety. The system’s automatic rejection of uncapped vials further prevents disruption, solidifying its role in uninterrupted production flows.

Benefits

  • Enhances production efficiency with high-speed, automated capping.
  • Minimizes product loss with seamless inspection and rejection of uncapped vials.
  • Simplifies operation and reduces training time with user-friendly HMI touch screen.
  • Ensures regulatory compliance with GMP, CFR21 Part 11, and EU ANNEX 11 standards.
  • Adapts to various production environments with flexible installation options under LAF, RABS, or isolators.

General


Applications
Nutraceuticals,Cosmetics,Pharmaceuticals
End products
Probiotic capsules,Vitamin supplements,Herbal tinctures,Anti-aging creams,Essential oil blends,Oral tablets,Face serums,Liquid syrups
Steps before
Vial Filling
Steps after
Sterilization,Labeling,Packaging
Input ingredients
empty vials
Output ingredients
closed bottles
Market info

Technical Specifications


Automation
Automatic
Material
AISI 304 Stainless Steel
Cap type
One,two or three closures
Compliance
CFR21 part 11 / EU ANNEX 11 ready
Compact design
Ultra-compact layout
Cleaning and maintenance
Easy cleaning and maintenance operations
GMP standards compliance
In accordance with GMPs standards
CE compliance
Manufactured according to CE rules
Industry 4.0 Compliance
Machine compliant with the INDUSTRY 4.0 standard
Safety features
Safety guards and interlock switches
Touch Screen HMI
User-friendly and intuitive functioning
Rejection system
Automatic rejection of vials without stopping
Vial transport system
Carousel with pockets

Operating Characteristics


Automation level
Touch Screen HMI
Batch vs. continuous operation
Automatic intermittent motion
Cleaning method
Easy cleaning
Changeover time
Easy change size parts
Industry 4.0 standard compliance
Yes

Material Compatibility


Biological compatibility
FDA approved materials
Cleanability
Easy cleaning

Product type Characteristics


Container type
Bottles / Vials

Physical Characteristics


Structure Material
AISI 304 stainless steel
Door Type
Tempered glass with safety interlock switches
Layout
Ultra-compact
Touch Screen HMI
User-friendly and intuitive
Modular Components
Carousel,infeed and outfeed conveyor belts
Safety Features
Safety guards and interlocks

Custom Options


Control panel type
Touch Screen HMI
Integration possibilities
LAF / open RABS / closed RABS / Isolator
Material compatibility
AISI 304 stainless steel