Automatic rotary jar filling and capping system

Optimize your personal care product line by efficiently filling and capping a range of jar-based products, ensuring precision and consistency across creams, gels, and liquids while maintaining high production speeds.

Fills and Caps Jars with Liquid Products

The MV545 from Marchesini Group is an automatic intermittent motion rotary machine designed for precise filling and capping of glass or plastic jars with creams, gels, or liquid products. Its working star-wheel efficiently transfers jars to various machine stations, ensuring seamless integration into your production line. Ideal for cosmetics and personal care industries, it handles a range of beauty products, including face creams, anti-aging gels, and moisturizing lotions, with an output of up to 65 jars per minute. The machine features a brushless capping station with integrated torque control, enhancing capping precision. It facilitates automation and flexibility with a touch screen control panel, offering self-diagnosis and help functions. Optional features include manual or automatic feeding systems and under-cap liner sealing capabilities. With a jar diameter range from 35 mm to 85 mm (up to 100 mm option) and a filling capacity from 3 ml to 250 ml (up to 500 ml option), the MV545 is built for versatility and efficiency in diverse packaging environments.

Benefits

  • Enhances production efficiency with high output of up to 65 jars per minute.
  • Increases precision and consistency in capping with integrated torque control.
  • Offers versatility for a wide range of cosmetic and personal care products with customizable filling and jar size options.
  • Improves operational flexibility and reduces setup time with a touch screen control panel featuring self-diagnosis.
  • Supports seamless integration into existing production lines with manual or automatic feeding systems.

General


Applications
Personal care products,Gels,Jar packaging,Cosmetics,Liquid products,Skincare products,Beauty products,Haircare products,Creams
End products
Hair conditioner,Body butter,Facial mask,Anti-aging gel,Hand cream,Night cream,Face cream,Moisturizing lotion,Eye serum,Liquid foundation
Steps before
Product preparation,Cream formulation,Gel formulation,Liquid product preparation
Steps after
Container labelling,Single,Group Cartoning,Carton labelling,Over-Wrapping,Banding,Shrinking,Casepacking,Palletising,End-to-end Serialisation
Input ingredients
glass jars,plastic jars,creams,gels,liquid products,under cap plugs,under cap liners,jars,caps
Output ingredients
filled jars,capped jars,sealed jars
Market info
Marchesini (Beauty) is known for manufacturing tailored industrial packaging machinery for the cosmetics and beauty sectors, emphasizing precision and innovation in engineered-to-order equipment, establishing a strong reputation for quality and customization.

Technical Specifications


Machine Type
Automatic intermittent motion rotary machine
Filling Range
3 ml - 250 ml (500 ml option)
Jar Diameter
35 mm - 85 mm (100 mm option)
Cap Size
35 mm - 85 mm (100 mm option)
Output
up to 65 jars/min
Capping Station
Brushless with integrated torque control
Automation
Touch screen control panel

Operating Characteristics


Working mechanism
Automatic intermittent motion rotary
Automation level
Touch screen control panel with self-diagnosis
Changeover time
Manual or automatic jars/plugs/caps feeding system
Air incorporation control
Integrated torque control
Batch vs. continuous operation
Intermittent

Material Compatibility


Glass
Compatible
Plastic
Compatible
Cleanability
Easy to clean

Physical Characteristics


Jar Diameter
35 mm - 85 mm (100 mm option)
Cap Size
35 mm - 85 mm (100 mm option)
Filling Range
3 ml - 250 ml (500 ml option)
Output
Up to 65 jars/min
Control Panel Type
Touch screen control panel
Discharge Method
Star-wheel transfer and positioning
Capping Station
Brushless with integrated torque control

Custom Options


Control Panel Type
Touch screen control panel
Integration Possibilities
Pick,Place for under cap plugs
Capping System
Brushless with integrated torque control
Feeding System
Manual or automatic jars/plugs/caps feeding
Under Cap Sealing
Welding/pouching system