Automatic rotary jar filling and capping system
Optimize your personal care product line by efficiently filling and capping a range of jar-based products, ensuring precision and consistency across creams, gels, and liquids while maintaining high production speeds.

Fills and Caps Jars with Liquid Products
The MV545 from Marchesini Group is an automatic intermittent motion rotary machine designed for precise filling and capping of glass or plastic jars with creams, gels, or liquid products. Its working star-wheel efficiently transfers jars to various machine stations, ensuring seamless integration into your production line. Ideal for cosmetics and personal care industries, it handles a range of beauty products, including face creams, anti-aging gels, and moisturizing lotions, with an output of up to 65 jars per minute. The machine features a brushless capping station with integrated torque control, enhancing capping precision. It facilitates automation and flexibility with a touch screen control panel, offering self-diagnosis and help functions. Optional features include manual or automatic feeding systems and under-cap liner sealing capabilities. With a jar diameter range from 35 mm to 85 mm (up to 100 mm option) and a filling capacity from 3 ml to 250 ml (up to 500 ml option), the MV545 is built for versatility and efficiency in diverse packaging environments.
Benefits
- Enhances production efficiency with high output of up to 65 jars per minute.
- Increases precision and consistency in capping with integrated torque control.
- Offers versatility for a wide range of cosmetic and personal care products with customizable filling and jar size options.
- Improves operational flexibility and reduces setup time with a touch screen control panel featuring self-diagnosis.
- Supports seamless integration into existing production lines with manual or automatic feeding systems.
- Applications
- Personal care products,Gels,Jar packaging,Cosmetics,Liquid products,Skincare products,Beauty products,Haircare products,Creams
- End products
- Hair conditioner,Body butter,Facial mask,Anti-aging gel,Hand cream,Night cream,Face cream,Moisturizing lotion,Eye serum,Liquid foundation
- Steps before
- Product preparation,Cream formulation,Gel formulation,Liquid product preparation
- Steps after
- Container labelling,Single,Group Cartoning,Carton labelling,Over-Wrapping,Banding,Shrinking,Casepacking,Palletising,End-to-end Serialisation
- Input ingredients
- glass jars,plastic jars,creams,gels,liquid products,under cap plugs,under cap liners,jars,caps
- Output ingredients
- filled jars,capped jars,sealed jars
- Market info
- Marchesini (Beauty) is known for manufacturing tailored industrial packaging machinery for the cosmetics and beauty sectors, emphasizing precision and innovation in engineered-to-order equipment, establishing a strong reputation for quality and customization.
- Machine Type
- Automatic intermittent motion rotary machine
- Filling Range
- 3 ml - 250 ml (500 ml option)
- Jar Diameter
- 35 mm - 85 mm (100 mm option)
- Cap Size
- 35 mm - 85 mm (100 mm option)
- Output
- up to 65 jars/min
- Capping Station
- Brushless with integrated torque control
- Automation
- Touch screen control panel
- Working mechanism
- Automatic intermittent motion rotary
- Automation level
- Touch screen control panel with self-diagnosis
- Changeover time
- Manual or automatic jars/plugs/caps feeding system
- Air incorporation control
- Integrated torque control
- Batch vs. continuous operation
- Intermittent
- Glass
- Compatible
- Plastic
- Compatible
- Cleanability
- Easy to clean
- Jar Diameter
- 35 mm - 85 mm (100 mm option)
- Cap Size
- 35 mm - 85 mm (100 mm option)
- Filling Range
- 3 ml - 250 ml (500 ml option)
- Output
- Up to 65 jars/min
- Control Panel Type
- Touch screen control panel
- Discharge Method
- Star-wheel transfer and positioning
- Capping Station
- Brushless with integrated torque control
- Control Panel Type
- Touch screen control panel
- Integration Possibilities
- Pick,Place for under cap plugs
- Capping System
- Brushless with integrated torque control
- Feeding System
- Manual or automatic jars/plugs/caps feeding
- Under Cap Sealing
- Welding/pouching system