Lab-scale liquid and cream filling system

Streamline your lab production with precise filling of liquids, creams, and pastes, ensuring consistent batch quality without the need for frequent part changes.

Fills and Packages Liquid, Creamy, and Pasty Products

The e-FILLY Series from Marchesini Group offers a versatile laboratory solution designed to fill and package liquid, creamy, and pasty products without the hassle of part replacements. It operates using a servo motor, enhancing precision and control, and features fully electronic operation, eliminating the need for compressed air. This system is specifically tailored for cosmetic manufacturers, providing seamless automation across the filling, capping, labelling, and end-to-end packaging process, including cartoning and palletising. With adjustable suction and batch speeds, it can accommodate both intermittent and continuous cycles, allowing for flexible manufacturing in a range of laboratory and industrial settings. Its capability to handle volumes from 2 to 250 ml makes it ideal for producing items such as sunscreen lotion, moisturizing cream, and gel-based hand sanitizer. Further, the e-FILLY Series supports Wi-Fi remote control via the D-connect® app, enabling monitoring and adjustments through smartphones or tablets, which streamlines operations and enhances productivity. Available as a bench-top unit, it integrates effortlessly into existing lab setups and is supported by comprehensive engineering and customization options to meet specific production needs.

Benefits

  • Enhances flexibility with adjustable suction and batch speeds.
  • Eliminates the need for compressed air, reducing operational costs.
  • Streamlines processes with Wi-Fi remote control via smartphone or tablet.
  • Facilitates seamless lab integration with compact bench-top design.
  • Minimizes maintenance and increases uptime with electronically controlled operation.

General


Applications
Pasty products,Creamy products,Liquid products
End products
Hair conditioner,Gel-based hand sanitizer,Sunscreen lotion,Body butter,Shampoo,Tomato paste,Moisturizing cream,Facial cleanser
Steps before
Emulsification,Grinding,Mixing,Blending
Steps after
Packing,Labelling,Cartoning,Over-Wrapping
Input ingredients
liquid products,creamy products,pasty products
Output ingredients
filled tubes,filled jars,filled containers,filled bottles
Market info
Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.

Technical Specifications


Capacity
2–250 ml
Automation
Servo motor/electronic control
Cycle operation
Intermittent/continuous
Control
Wi-Fi remote control via Tablet and Smartphone with dedicated APP D-connect®
Speed adjustment
Independent suction and batch speeds
Electricity usage
Electric running

Operating Characteristics


Working mechanism
Electric running with servo motor
Automation level
Electronic control with touch panel
Batch vs. continuous operation
Intermittent or continuous cycle
Changeover time
Independent suction and batch speed adjustment
Remote operation
Wi-fi control via Tablet and Smartphone

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
2 – 250 ml

Physical Characteristics


Control panel type
Touch panel

Custom Options


Control Panel Type
Touch panel
Integration Possibilities
Wi-fi remote control via Tablet and Smartphone
Motor Type
Servo motor
Cycle Operation
Intermittent or continuous cycle
Filling Range Capacity
2 – 250 ml
Automation
Totally electronic,does not use compressed air