Aseptic filling and capping for vials and syringes

Ensure sterility and precision in vial and syringe filling with advanced containment solutions, offering bio-decontamination and environmental safety for high-potency drug production.

Fills and Caps Vials and Syringes Aseptically

The ISOL-AIR Series from the Marchesini Group provides a state-of-the-art solution for aseptic filling and containment tailored for pharmaceutical manufacturers and biotech companies. These containment cabinets, configurable as Closed RABS or Isolators, excel in filling and capping vials and syringes. Designed to support aseptic processes, they integrate seamlessly into your production line, optimizing filling capacities while ensuring operator and product protection. They cater to the production of vaccines, insulin, oncology drugs, and more, addressing complex sterile injectable requirements. The series features aseptic transfer connections through Rapid Transfer Ports (RTP) and is fully automated with a programmable Wash in Place (WIP) system, including manual spray guns for flexible cleaning options. The equipment supports bio-decontamination cycles by Vaporized Hydrogen Peroxide (VHP) and incorporates Environmental Monitoring Systems (EMS) for maintaining optimal processing conditions. Energy efficiency and product safety are prioritized with dedicated HVAC Air Handling Units (AHU) and Bag-IN/Bag-OUT filters for processing potent drugs. Marchesini Group’s commitment to quality ensures that these machines meet stringent pharmaceutical compliance standards, offering customizable configurations to suit your unique operational needs.

Benefits

  • Ensures product and operator safety with advanced isolation and containment solutions.
  • Reduces contamination risk with automated Wash in Place (WIP) and bio-decontamination systems.
  • Enhances production efficiency with seamless integration into existing aseptic filling lines.
  • Supports regulatory compliance with integrated Environmental Monitoring Systems (EMS).
  • Offers flexible configuration options to meet specific operational and production demands.

General


Applications
Syringe filling,Vial filling,Biopharmaceuticals,Aseptic processing,Pharmaceuticals
End products
Blood plasma derivatives,Hormones for injection,Biologics,Vaccines,Sterile injectables,Antiviral medications,Insulin,Monoclonal antibodies,Injectable antibiotics,Oncology drugs
Steps before
Washing,Sterilizing
Steps after
Bio-decontamination,Environmental Monitoring
Input ingredients
vials,syringes,potent drugs
Output ingredients
filled vials,capped vials,filled syringes,stoppered syringes
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Containment type
ISOLATED LINE FOR VIAL FILLING
Configuration
Closed RABS or Isolator
Aseptic transfer connections
RTP (Rapid Transfer Ports)
Environmental Monitoring System
Integrated EMS
Air recovery ducts
Bag-IN / Bag-OUT filters
Wash in Place system
Automatic WIP,manual spray guns
Bio-decontamination cycle
Vaporized Hydrogen Peroxide (VHP)
Dedicated HVAC Units
AHU (Air Handling Units)

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Air recovery system
Bag-IN / Bag-OUT filters
Isolation level
Closed RABS or Isolator

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Containment configuration
Closed RABS / Isolator
Aseptic transfer connection type
RTP (Rapid Transfer Ports)
Cabinet feature
Containment
Air recovery ducts with filter
Bag-IN / Bag-OUT filters
Line division capability
Independent sections
Bio-decontamination method
Vaporized Hydrogen Peroxide (VHP)
HVAC Air Handling Units (AHU)
Dedicated

Custom Options


Containment Configuration
Closed RABS / Isolator
Environmental Monitoring System
Integrated EMS
Air Recovery Duct Filters
Bag-IN / Bag-OUT filters
Automatic Wash in Place
Automatic WIP system
Section Division
Independent sections
Bio-decontamination Method
Vaporized Hydrogen Peroxide (VHP)
HVAC Air Handling Units
Dedicated HVAC AHU
Transfer Connections
RTP (Rapid Transfer Ports)