Automated filling and closing system for vials and bottles

Fills, Closes, and Caps Vials and Bottles

The Type 534 from BAUSCH Advanced Technology Group is an automated filling and closing machine engineered to handle vials, bottles, and other free-standing containers with precision. Its modular design offers customization to meet specific production needs, making it a versatile choice for pharmaceutical manufacturers focused on products such as vaccines, insulin vials, and vitamin D liquid supplements.

This machine features a servo-controlled filling mechanism for exact liquid dosage, achieving a filling tolerance as precise as +/- 0.05%. Equipped with a walking beam transport system, it accommodates various container sizes, making adjustments quick and efficient. The Type 534 supports high-speed operations with a throughput of up to 9,000 containers per hour, integrated with in-process control verification to ensure accuracy and compliance.

For closure processes, it includes sorting bowls for stoppers and caps, vacuum-activated stopper placement, and torque-monitored crimp capping, which ensure secure packaging with reduced risk of contamination. The separate reject and discharge lanes enhance quality control by efficiently handling non-conforming products.

Compatible with RABS, laminar flow, and isolators, the Type 534 ensures aseptic conditions, supporting pharmaceutical and biotech industries’ stringent requirements. Additionally, its user-friendly design offers good accessibility to all workstations, simplifying routine maintenance and cleaning processes, crucial for continuous high-speed operations.