Counter pressure bottle filling system for carbonated beverages
Enhance your bottling efficiency with a versatile counter pressure system designed to maintain carbonation integrity while accommodating a variety of liquid products, from beers to kombucha, in an ergonomic, single-person operation.
Fills and Pressurizes Bottles for Carbonated Beverages
The XF2500 and XF4500 from XpressFill are counter pressure bottle fillers designed to enhance your packaging capabilities, particularly for carbonated beverages like beer and kombucha. These fillers utilize a sensor probe to maintain carbonation by shutting off the fill at the desired height, ensuring consistent product quality. Capable of accommodating a range of bottle sizes from 8 ounces to 22 ounces, they offer flexibility across various product lines, including sparkling wines and cold brew coffee.
Engineered for ease of use, the table-top machines are ideal for operations with single-person loading, filling, and capping at rates up to 400 bottles per hour. Incorporating adjustable purge time, they minimize oxygen exposure and product waste, while maintaining ergonomic efficiency. Built with enclosed stainless steel construction, they support high-pressure bottling to reduce foaming and maximize carbonation retention.
While these machines are not explosion-proof, they are equipped for well-ventilated areas and are not intended for solvent use. Custom-built in California with lead times of four to six weeks, they come with engineering support from XpressFill’s technicians, ensuring seamless integration into your production line.
Benefits
- Ensures product quality by maintaining carbonation during filling to prevent flat beverages.
- Offers flexibility with adjustable height and level sensor for consistent filling across various bottle sizes.
- Minimizes product loss and oxygen exposure for better taste and shelf life.
- Simplifies operations with ergonomic design and single-person operation, reducing labor costs.
- Made with durable stainless steel, providing long-lasting reliability and easy cleaning.
- Applications
- Carbonated beverages,Soda,Distilled spirits,Wine,Teas,Health,Coffee,Oils,Carbonated water,Vinegars,Beauty products,Juices,Kombucha,Beer
- End products
- Iced tea bottles,Facial toner bottles,Soda cans,Kombucha tea bottles,Vodka bottles,Olive oil bottles,Balsamic vinegar bottles,Cold brew coffee bottles,Sparkling wine bottles,Fruit juice bottles,Perfume bottles,Sparkling water cans,Bottled beer
- Steps before
- Keg pressurization,Carbonation,Bottle preparation,Bottle cleaning
- Steps after
- Capping,Labeling,Packing,Distribution
- Input ingredients
- carbonated beverages,still products,pressurized source,pressurized keg,pump,CO2,nitrogen
- Output ingredients
- bottles from 8 oz to 22 oz,bottles from 250 to 800 ml,carbonated products,nitrogenated products
- Market info
- Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.
- Speed
- 200 bottles per hour (12 oz bottle)
- Capacity
- 8 ounces to 22 ounces / 250 to 800 ml
- Size
- 16" wide x 16.75/21.0" high x 15.5" deep
- Weight
- 32/40 lbs
- Material
- Stainless steel construction
- Height Adjustment
- Adjustable
- Bottle Height
- Maximum 12 inches
- Automation
- Manual operation
- Pressure Compatibility
- Bottle rest enables higher bottling pressures
- Sensor
- Level sensor for consistent filling
- Interface
- Visible gauges for real-time feedback
- Cleaning
- Easy to clean
- Gas Compatibility
- CO2 and nitrogen
- Working mechanism
- Counter pressure bottle filling
- Integrated steps
- Load,fill,cap
- Purge time control
- Adjustable
- Air incorporation control
- Minimized exposure to oxygen
- Automation level
- Manual operation
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Adjustability
- Height and level sensor adjustments
- One-person operation
- Yes
- Corrosive resistance (e.g. acids)
- No
- Cleanability
- Yes
- Biological compatibility
- Yes (for food and beverage applications)
- Material type
- Stainless steel
- Operating environment
- Well-ventilated area
- Compatibility with flammable substances
- No (not explosion-proof)
- Compact footprint
- Table-top construction
- Machine footprint
- 16" wide x 16.75/21.0" high x 15.5" deep
- Weight
- 32/40 lbs
- Bottle size range
- 8 oz to 22 oz / 250 to 800 ml
- Maximum bottle height
- 12 inches
- Construction material
- Stainless steel
- Control panel type
- Single person operation,ergonomic design
- Height adjustment
- Adjustable for various bottle sizes
- Bottle size compatibility
- 8 oz. to 22 oz. / 250 ml to 800 ml
- Max height 12 inches
- Purging system
- Adjustable purge time for faster fills or minimal oxygen exposure
- Bottle rest
- Enabled for higher pressure bottling
- Material
- Stainless steel construction
- Portability
- Lightweight,tabletop construction,plug-and-play setup