Counter pressure bottle filling system for carbonated beverages

Enhance your bottling efficiency with a versatile counter pressure system designed to maintain carbonation integrity while accommodating a variety of liquid products, from beers to kombucha, in an ergonomic, single-person operation.

Fills and Pressurizes Bottles for Carbonated Beverages

The XF2500 and XF4500 from XpressFill are counter pressure bottle fillers designed to enhance your packaging capabilities, particularly for carbonated beverages like beer and kombucha. These fillers utilize a sensor probe to maintain carbonation by shutting off the fill at the desired height, ensuring consistent product quality. Capable of accommodating a range of bottle sizes from 8 ounces to 22 ounces, they offer flexibility across various product lines, including sparkling wines and cold brew coffee.

Engineered for ease of use, the table-top machines are ideal for operations with single-person loading, filling, and capping at rates up to 400 bottles per hour. Incorporating adjustable purge time, they minimize oxygen exposure and product waste, while maintaining ergonomic efficiency. Built with enclosed stainless steel construction, they support high-pressure bottling to reduce foaming and maximize carbonation retention.

While these machines are not explosion-proof, they are equipped for well-ventilated areas and are not intended for solvent use. Custom-built in California with lead times of four to six weeks, they come with engineering support from XpressFill’s technicians, ensuring seamless integration into your production line.

Benefits

  • Ensures product quality by maintaining carbonation during filling to prevent flat beverages.
  • Offers flexibility with adjustable height and level sensor for consistent filling across various bottle sizes.
  • Minimizes product loss and oxygen exposure for better taste and shelf life.
  • Simplifies operations with ergonomic design and single-person operation, reducing labor costs.
  • Made with durable stainless steel, providing long-lasting reliability and easy cleaning.

General


Applications
Carbonated beverages,Soda,Distilled spirits,Wine,Teas,Health,Coffee,Oils,Carbonated water,Vinegars,Beauty products,Juices,Kombucha,Beer
End products
Iced tea bottles,Facial toner bottles,Soda cans,Kombucha tea bottles,Vodka bottles,Olive oil bottles,Balsamic vinegar bottles,Cold brew coffee bottles,Sparkling wine bottles,Fruit juice bottles,Perfume bottles,Sparkling water cans,Bottled beer
Steps before
Keg pressurization,Carbonation,Bottle preparation,Bottle cleaning
Steps after
Capping,Labeling,Packing,Distribution
Input ingredients
carbonated beverages,still products,pressurized source,pressurized keg,pump,CO2,nitrogen
Output ingredients
bottles from 8 oz to 22 oz,bottles from 250 to 800 ml,carbonated products,nitrogenated products
Market info
Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.

Technical Specifications


Speed
200 bottles per hour (12 oz bottle)
Capacity
8 ounces to 22 ounces / 250 to 800 ml
Size
16" wide x 16.75/21.0" high x 15.5" deep
Weight
32/40 lbs
Material
Stainless steel construction
Height Adjustment
Adjustable
Bottle Height
Maximum 12 inches
Automation
Manual operation
Pressure Compatibility
Bottle rest enables higher bottling pressures
Sensor
Level sensor for consistent filling
Interface
Visible gauges for real-time feedback
Cleaning
Easy to clean
Gas Compatibility
CO2 and nitrogen

Operating Characteristics


Working mechanism
Counter pressure bottle filling
Integrated steps
Load,fill,cap
Purge time control
Adjustable
Air incorporation control
Minimized exposure to oxygen
Automation level
Manual operation
Batch vs. continuous operation
Batch
Cleaning method
Manual
Adjustability
Height and level sensor adjustments
One-person operation
Yes

Material Compatibility


Corrosive resistance (e.g. acids)
No
Cleanability
Yes
Biological compatibility
Yes (for food and beverage applications)
Material type
Stainless steel
Operating environment
Well-ventilated area
Compatibility with flammable substances
No (not explosion-proof)

Physical Characteristics


Compact footprint
Table-top construction
Machine footprint
16" wide x 16.75/21.0" high x 15.5" deep
Weight
32/40 lbs
Bottle size range
8 oz to 22 oz / 250 to 800 ml
Maximum bottle height
12 inches
Construction material
Stainless steel

Custom Options


Control panel type
Single person operation,ergonomic design
Height adjustment
Adjustable for various bottle sizes
Bottle size compatibility
8 oz. to 22 oz. / 250 ml to 800 ml
Max height 12 inches
Purging system
Adjustable purge time for faster fills or minimal oxygen exposure
Bottle rest
Enabled for higher pressure bottling
Material
Stainless steel construction
Portability
Lightweight,tabletop construction,plug-and-play setup