Automatic capping system for varied cap types

Enhance your packaging line efficiency with a high-speed capping machine designed to seamlessly handle diverse cap types, ensuring secure closures for liquid products like sauces, oils, and sprays.

Seals Caps on Bottles Efficiently

The KAP 936 Capping Machine from Kulp Makina is engineered to streamline your capping processes with precision and adaptability. Ideal for food, beverage, and packaging industries, this automatic system excels in securing various cap types, from metal twist-offs to plastic screw caps, on containers such as vegetable oil and ketchup bottles. Featuring an integrated cap elevator and mechanical sorter, it enables continuous operation and quick transitions between cap sizes, assisting in maintaining a high throughput of up to 3600 packages per hour. Driven by a step motor with adjustable torque, the capping head ensures consistent securement without damaging caps, owing to its custom-molded plastic components. The machine’s design accommodates diverse container shapes and sizes, enhancing flexibility across production lines. Boasting a user-friendly interface, speed-adjustable conveyor, and robust stainless steel frame, the KAP 936 not only promises reliability but also integrates seamlessly into existing setups, ensuring smooth, high-speed, and high-volume capabilities, tailored to meet your specific operational needs.

Benefits

  • Enhances production efficiency by enabling fast changeovers between different cap types and sizes.
  • Minimizes labor requirements with automated, user-friendly touchscreen controls.
  • Reduces container handling issues with a stable belt system, accommodating various container shapes.
  • Maintains product integrity with adjustable capping torque and custom-molded components to prevent cap damage.
  • Integrates seamlessly into existing lines with its adaptable conveyor system and compact design.

General


Applications
Vinegar,Ketchup,Sauces,Vegetable oil,Sprays,Dishwashing liquid,Mayonnaise
End products
Ketchup bottles with flip top caps,Vinegar bottles,Non-stick cooking sprays,Vegetable oil bottles,Flavored cooking sprays,Mayonnaise bottles with flip top caps,Dishwashing liquid bottles,Air freshener sprays
Steps before
Filling,Labeling,Sorting
Steps after
Packaging,Label Inspection,Quality Control
Input ingredients
metal twist-off caps,plastic screw caps,metal screw caps,push-on caps,flip top caps,push-pull caps,spray caps,round containers,oval containers,square containers,rectangular containers
Output ingredients
capped containers
Market info

Technical Specifications


Cap type
Metal Twist-Off / Plastic Screw / Metal Screw
Capacity
3600 Packages/Hour
Automation
PLC-controlled with Touch Screen Interface
Power Requirement
380 volts / 50-60 Hz
Capping Torque
Adjustable
Conveyor Type
Speed Adjustable,3 Meter Line
Container Type Compatibility
Round,Oval,Square,Rectangular
Material
Stainless Steel and Anodized Aluminum
Pneumatic Equipment
FESTO
PLC and Drivers
OMRON
Photocells
SICK

Operating Characteristics


Working mechanism
Automatic capping
Integrated steps
Cap elevator,sorting,dispensing
Batch vs. continuous operation
Inline Continuous
Automation level
User-friendly touch screen
Changeover time
Quick connections allow easy adjustment
Cleaning method
Manual
Container compatibility
Round,oval,square,rectangular

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Shape
Round / Oval / Square / Rectangular

Physical Characteristics


Machine Footprint
Compact
Cap Sorting System
Mechanical Sorter
Control Panel Type
Touch Screen Interface
Cap Dispensing Method
Cap Chute and Dispensing Blade
Frame Material
Stainless Steel
Cabin Material
Polycarbonate Covers

Custom Options


Control panel type
User friendly touch screen interface
Integration possibilities
Adjustable conveyor line
Quick change capabilities
Quick connections for cap size adjustment