Counter pressure bottle filler for carbonated beverages
Maintain carbonation levels while filling bottles efficiently, ensuring your beverages retain their quality and flavor. Ideal for small-scale producers aiming to expand their operations with precision filling and minimal product waste.
Maintains Carbonation and Fills Bottles Precisely
The XF4500 from XpressFill is a semi-automatic counter pressure bottle filler engineered for maintaining carbonation while filling a variety of beverages with precision. This equipment excels in preserving the quality of carbonated drinks through a pre-fill CO2 purge to reduce oxygen intake and adjustable purge times to enhance filling speed or minimize exposure. With a throughput of 400 bottles per hour (based on 12-ounce bottles), the XF4500 supports a wide range of applications including craft beer, homebrewed kombucha, premium teas, and carbonated waters, thanks to its compatibility with bottle sizes from 8 ounces to 22 ounces (250 to 800 ml). Constructed with stainless steel, it provides durable, corrosion-free operation and is designed for bench-top installation with minimal setup. Hand-built in California, each unit is ergonomic, allowing single-person operation, and ensures no product waste from overfill. Tailored to meet the rigorous demands of breweries and beverage bottling companies, the XF4500 ensures seamless integration with existing processing and packaging lines while offering global support for maintenance and operational queries.
Benefits
- Ensures high-fidelity carbonation maintenance throughout the filling process, preserving beverage quality.
- Allows for seamless processing of different bottle sizes without downtime, enhancing operational flexibility.
- Significantly minimizes oxygen exposure to maintain product integrity and extend shelf life.
- Built for single-person operation, reducing staffing requirements and associated costs.
- Designed for easy cleaning and maintenance to minimize operational interruptions.
- Applications
- Soda,Distilled spirits,Wine,Teas,Health,Coffee,Oils,Carbonated water,Vinegars,Beauty products,Juices,Kombucha,Beer
- End products
- Craft beer,Olive oil,Artisanal gin,Craft soda,Premium loose leaf tea,Balsamic vinegar,Sparkling water,Cold brew coffee,Homebrewed kombucha,Natural skincare serum,Organic fruit juice,Herbal hair oil,Small batch wine
- Steps before
- CO2 Purge,Pressurization
- Steps after
- Capping,Packing
- Input ingredients
- carbonated beverages,beer,kombucha,still products,liquid from pressurized keg,CO2,nitrogenated products
- Output ingredients
- filled bottles,8 oz to 22 oz bottles,250 ml to 800 ml bottles
- Market info
- Xpressfill is known for manufacturing affordable, high-quality bottle filling machines suitable for small to medium-sized production. They specialize in versatile, easy-to-use equipment that serves industries like wine, beverage, and cosmetics, earning a reputation for reliability and customer service.
- Capacity
- 400 bottles per hour,12 ounce bottle
- Filling volume
- 250 to 800 ml
- Bottle size
- 8 ounces to 22 ounces
- Maximum bottle height
- 12 inches
- Weight
- 42 lbs
- Dimensions
- 16" wide x 21.0" high x 15.5" deep
- Material
- Stainless steel construction
- Purge method
- CO2 pre-fill purge
- Working mechanism
- Counter pressure filling from keg
- Automation level
- Manual with automation options
- Integrated steps
- Pre-fill CO2 purge,bottom-up filling
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Easy to clean
- Changeover time
- Minimal setup,plug-and-play
- Cleaning method
- Manual
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Abrasion resistance
- Yes
- Machine footprint
- 16" wide x 21" high x 15.5" deep
- Weight
- 42 lbs
- Material
- Stainless steel
- Number of spouts
- 4
- Bottle size compatibility
- 8 oz to 22 oz / 250 ml to 800 ml
- Maximum bottle height
- 12 inches
- Bottle size adjustment
- Adjustable height and level sensor
- Foaming control
- CO2 pre-fill purge,bottom filling with tubing
- Construction material
- Stainless steel
- Operation type
- Single-person ergonomic