Aseptic blow fill system for beverage bottling

Aseptically Sterilizes, Molds, Fills, and Caps Beverages

The GEA Aseptic Blow Fill System ABF 2.0 is an innovative solution for beverage and dairy producers aiming to boost production efficiency while maintaining aseptic integrity. This advanced system integrates blow molding, sterilization, filling, and capping within a single continuous operation, suited for both high and low acid beverages, including carbonated and still varieties.

With its patented dry hydrogen peroxide-based sterilization, the ABF 2.0 ensures a 6 log reduction in microbial contamination for preforms and caps. The system operates with an air recovery process that reduces energy consumption by up to 31%, maintaining environmental responsibility.

Capable of aseptic runs up to 165 hours, it handles diverse liquid products such as fruit juices, milk-based drinks, and protein shakes, ensuring flexibility and minimizing cleaning downtime to just three hours. Its fully automated PLC-controlled operations allow seamless integration into existing production lines and remote monitoring capabilities enhance operational oversight.

Constructed from chemical-resistant materials, the equipment supports rigorous sterilization protocols and meets stringent microbiological validation standards, including FDA approvals. Tailored customizable features and engineering support are available to fit specific production needs, ensuring optimal performance across various beverage processing applications.