Bottle filler and capper
Achieve precise liquid filling and secure capping with high-speed, intermittent motion, ensuring consistency and efficiency for bottling operations across various formulations.
Fills and Caps Liquid Products Efficiently
The ML611 from Marchesini Group is an automatic filling and capping solution designed for high-precision liquid dosing in pharmaceutical, biotech, and cosmetic production lines. Utilizing electromagnetic and Coriolis mass flow meters, this machine achieves accurate dosing across a range of 30 to 1000 ml. The balcony-type filling area separates bottle transport from mechanical components, ensuring clean operation suitable for GMP requirements. With a throughput of up to 100 bottles per minute, it effectively accommodates various container sizes, making it versatile for producing cough syrups, insulin vials, vitamin supplements, and essential oils. Its PLC-controlled setup allows seamless integration into existing production lines, while the quick size changeover minimizes downtime. Constructed with optimized cGMP characteristics, the ML611 supports energy-efficient motor control and offers configuration options for diverse production needs, ensuring reliability and compliance across rigorous production environments.
Benefits
- Enhances production efficiency with quick size changeover, reducing downtime.
- Ensures precise liquid dosing across a wide volume range, minimizing waste.
- Integrates seamlessly into existing lines with PLC-controlled operations, optimizing workflow.
- Maintains high hygienic standards with clear separation of operational areas.
- Adapts to diverse container sizes, catering to various product demands.
- Applications
- Biopharmaceuticals,Pharmaceutical liquid formulations,Nutraceuticals,Essential oils
- End products
- Vitamin d supplements,Insulin vials,Cough syrups,Lavender essential oil
- Steps before
- Purification,Washing,Sterilizing,Blowing,Air Cleaning
- Steps after
- Capping,Labelling,Serialization,Packaging,Cartoning,Palletizing
- Input ingredients
- bottles,round bottles,square bottles,rectangular bottles
- Output ingredients
- filled bottles,capped bottles
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Automation
- Automatic intermittent motion
- Filling method
- Volumetric dosing/Electromagnetic Flow Meters/Coriolis Mass Flow Meters
- Dosing range (Magnetic Flowmeter and Mass Flowmeter)
- 30 - 1000 ml
- Dosing range (Volumetric system)
- 30 - 500 ml
- Production speed
- 100 Bottles/Min
- Container size (Ø of round bottle)
- 30 - 90 mm
- Container size (Width x Width,square bottle)
- 30 - 90 mm
- Container size (Long side,rectangular bottle)
- 30 - 90 mm
- Container size (Short side,rectangular bottle)
- 30 - 90 mm
- Container size (Tot. height,without closure)
- 35 - 220 mm
- Quick size changeover
- Minimal parts replacement
- Conveyor belt system
- Motor and inverter with adjustable speed from Display
- Clear separation design
- Balcony type
- Safety compliance
- Πmark
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick with minimal parts replacement
- CIP/SIP
- CIP Compatible
- Cleaning method
- CIP / Manual
- Energy efficiency
- Efficient motor and inverter system
- CGMP Characteristics
- Optimized
- Machine footprint
- Compact design
- Bottle handling
- Bottle transport on conveyor belts
- Conveyor type
- First tabletop infeed conveyor,second discharge tabletop conveyor
- Control panel positioning
- Adjustable speed from display
- Filling area design
- Balcony type
- Container size compatibility
- 30 - 90 mm (diameter/width/length),35 - 220 mm height
- Size changeover
- Quick with minimal parts replacement
- Safety compliance
- Follows safety norms,delivered with Πmark
- Machine design
- Clear separation between bottle transport and mechanical area
- Transmission design
- Enclosed within a frame behind
- Control panel type
- Display with adjustable speed