Isobaric filler for glass and Pet bottles
Achieve precise liquid filling with enhanced operational flexibility and hygiene, ensuring minimal product loss and high-speed throughput for diversified beverage and food filling applications.
Fills and Pressurizes Liquid Bottles Efficiently
The ISOTRONIC G from Sipa is an electro-pneumatic level filler designed to optimize filling operations for various glass and PET bottle applications in the beverage industry. This isobaric filling monobloc efficiently fills both carbonated and non-carbonated beverages, such as sparkling water, juices, and dairy products, facilitating seamless production line integration.
Equipped with a height-adjustable moving filling tube, it precisely controls filling levels while reducing changeover downtimes. Its mechanical level valve, made of AISI 316 stainless steel, ensures robustness and easy sanitization, while an innovative valve design minimizes foam during filling.
The ISOTRONIC G features automatic dummy bottle engagement, enhancing its automatic sanitation capabilities. It supports high throughput, handling up to 50,000 bottles per hour. The system is designed for flexible operations, accommodating multiple bottle sizes and types without the need for extensive format changes.
With options for controlled contamination cabins and cap sterilizing units, it upholds stringent hygiene standards. The integrated CIP system ensures efficient cleaning, maintaining production efficiency with minimal manual intervention. Additionally, centralized control of filling operations and integration with existing skid setups enhance automation, making ISOTRONIC G a comprehensive choice for high-speed beverage filling operations.
Benefits
- Increases operational efficiency by minimizing downtime with fast changeovers.
- Enhances product quality with precise, foam-reducing filling processes.
- Promotes hygiene with an automatic sanitation cycle and optional contamination control.
- Reduces maintenance costs with a robust, stainless steel design requiring less lubrication.
- Supports versatile production needs, accommodating multiple bottle types and sizes.
- Applications
- Carbonated beverages,Mineral water,Isotonic drinks,Milk,Non-food products,Alcoholic beverages,Food products,Juice,Tea,Dairy products,Edible oil
- End products
- Flavored yogurt drinks,Club soda,Green tea,Olive oil,Ready-to-drink coffee,Alcohol-free beers,Vegetable oil,Orange juice,Sports drinks,Sparkling water,Mineral water with flavors,Sparkling wine,Liquid soap,Plant-based milk,Whole milk,Bottled beer
- Steps before
- Mould production,Preform production,Bottle production,Beverage preparation,Container cleaning,Carbonation
- Steps after
- Capping,Labeling,Secondary packaging,Palletizing,Quality control
- Input ingredients
- glass bottles,PET bottles,RefPET bottles,carbonated products,still products,non-carbonated products
- Output ingredients
- filled glass bottles,filled PET bottles,filled RefPET bottles
- Market info
- Filling speed
- Up to 50,000 b/h
- Bottle size compatibility
- 0.125 to 3,000 ml
- Valve material
- AISI 316 stainless steel
- Automation
- Electro-pneumatic control
- Filling valve type
- Mechanical level valve
- Changeover time
- Reduced
- HMI type
- User-friendly touch screen
- Container type
- Glass,PET,RefPET
- Output capacity
- Fillers from 20 to 100 valves
- Cleaning method
- CIP integrated
- Foam reduction solution
- Snift with vent tube raised
- Working Mechanism
- Electro-pneumatic level filler
- Integrated Steps
- Automatic dummy bottle engagement
- CIP Principles
- Integrated in carbo/mixer or filler skid
- Batch vs Continuous Operation
- Continuous Inline
- Changeover Time
- Reduced due to centralized filling level adjustment
- Cleaning Method
- Automatic CIP with forced flows
- Foam Reduction Solutions
- Snifting with vent tube raised inside valve
- Automation Level
- User-friendly touch screen HMI
- Cleanability
- Easy to clean with CIP
- Corrosive resistance (e.g. acids)
- AISI 316 Stainless Steel
- Density/particle size compatibility
- 0.125 to 3000 ml bottle size
- Container type
- Glass / PET / RefPET
- Material
- Stainless steel AISI 304/316
- Discharge method
- Fixed plane bottle movement
- Footprint
- Compact design with centralized control
- Control panel type
- User-friendly touch screen HMI
- Machine capacity
- 20 to 100 valves
- Bottle size
- 0.125 to 3000 ml
- Control panel type
- User friendly touch screen HMI,menu-based interface
- Integration possibilities
- CIP integrated,centralized control for height adjustment
- Automated changeover
- Quick changeover for packages with different neck and bottle diameters