Complete bottling lines for beverages

Achieve seamless integration and high-speed efficiency in your liquid product packaging with advanced automation and IoT-enabled control systems, ensuring precise bottling, filling, and capping processes for optimal production flow.

Streamlines Bottling and Packaging for Liquid Products

The complete bottling and packaging systems by SMI S.p.A. are engineered to enhance efficiency in liquid product processing for the food and beverage industry. These systems integrate advanced Industry 4.0 automation, offering seamless transitions from blowing, filling, and capping to packaging and palletizing. Designed to accommodate flat and carbonated beverages, these systems handle a range of liquid products such as water, soft drinks, and edible oils with a capacity of up to 50,000 bottles per hour. Featuring PLC-controlled operations, these systems ensure high-speed, reliable production with optimized energy usage. Constructed with durable materials suitable for continuous operation, they provide easy maintenance through accessible components and optional CIP systems. Custom configurations ensure tailored solutions for diverse production needs, supported by SMI’s engineering expertise.

Benefits

  • Increases production efficiency with continuous, high-speed operation.
  • Minimizes energy costs through optimized motor control.
  • Ensures product consistency with precise filling and capping processes.
  • Simplifies maintenance with accessible, easy-to-clean design.
  • Adapts to diverse product lines with customizable configurations.

General


Applications
Carbonated beverages,Water,Milk,Flat beverages,Liquid products,Soft drinks,Edible oil
End products
Lemonade,Soda bottles,Sparkling water bottles,Olive oil bottles,Sunflower oil bottles,Orange juice,Cooking oil bottles,Iced tea,Almond milk containers,Still water bottles,Skim milk cartons,Whole milk cartons
Steps before
Product Accumulation,Distribution and Conveyance Dynamics Analysis
Steps after
Palletizing,Loading onto Conveyor Belts,Product Packing
Input ingredients
PET containers,rPET containers,PP containers,flat beverages,carbonated beverages,liquid products,energy resources
Output ingredients
packaged PET bottles,packaged rPET bottles,packaged PP bottles,bottled beverages,filled containers,packaged products
Market info
SMI Group is known for designing and manufacturing innovative packaging machinery and bottling plants. They provide cutting-edge solutions for ETO equipment, emphasizing flexibility, reliability, and efficiency in serving industries like food, beverage, and consumer goods.

Technical Specifications


Capacity
Up to 50,000 bottles/hour
Container Size
0.10 to 10 L
Automation
Industry 4.0 compliant
IoT Architecture
Sophisticated sensors distributed along the line
Energy Efficiency
Optimizes energy resources
Flexibility
Ensures smooth and constant production flow

Operating Characteristics


Automation level
PLC / SCADA / IoT architecture
Batch vs. continuous operation
Inline Continuous
Energy efficiency
Optimized raw materials,workforce,and energy use
Cleaning method
CIP for equipment maintenance
Integrated steps
Bottling,packaging,and capping
Working mechanism
Industry 4.0 technology
Changeover time
Efficiency in turn-key systems
Production flow control
Smooth and constant production
Operational flexibility
High machine yields
Environmental compatibility
Improved ecological footprint

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
PET / rPET / PP

Physical Characteristics


Machine footprint
Compact design
Tethered caps
Included
Container type
PET/rPET,PP
Output capacity
Up to 50,000 bottles/hour
Control panel type
Integrated with Smart Factory 4.0

Custom Options


Control panel type
Industry 4.0 compliant,IoT enabled
Integration possibilities
Smart Factory 4.0,IoT architecture
Automation level
Highly-automated equipment
Energy efficiency
Energy saving technologies
Production flexibility
High machine yields,Bespoke solutions
Raw material optimization
Optimized employment of raw materials