Aseptic filling for high and low acid beverages
In beverage production, ensuring the sterility of high and low acid products during filling can be challenging. Producers need reliable systems to maintain product quality and safety while optimizing production time and minimizing resource consumption.

Ensures sterile filling for varied beverage types
The FDA-validated GEA Modulbloc is a compact aseptic filling bloc designed for sterilizing, rinsing, filling, and capping plastic bottles of both high and low acid beverages. It features a wet peracetic acid (PAA)-based sterilization process managed by four integrated carousels within a microbiological isolator. This method addresses rigorous sterility standards while minimizing water consumption to less than 1 m³ per hour. With a single base frame design, it’s suitable even for smaller production spaces. The Smart Sensor technology ensures each bottle is properly sterilized. Additionally, the Modulbloc supports continuous production for up to 165 hours, achieving high efficiency in medium to low-speed filling operations.
Benefits
- Compact design for space savings
- Prolonged line availability for up to 165 hours
- Smart Sensor for guaranteed bottle sterilization
- Reduced rinsing water usage below 1 m³/hour
- Supports both high acid and low acid beverages