Aseptic filling for high and low acid beverages

Sterilizes, Rinses, Fills, and Caps Beverages

The Modulbloc Aseptic Filling System from GEA is a comprehensive solution for beverage and dairy producers seeking a reliable method for processing high and low acid products. This system is distinguished by its compact design, integrating sterilizing, rinsing, filling, and capping processes on a single base frame, enclosed within a microbiological isolator to ensure aseptic conditions are maintained.

Utilizing peracetic acid (PAA) sterilization technology, Modulbloc effectively handles PET bottles and closures, ensuring thorough internal and external cleansing. The system features a rapid, high-efficiency spraying mechanism that minimizes residual peroxide levels to less than 0.5 ppm, aligning with FDA regulations. The automatic nozzle check via ‘Smart Sensor’ enhances the reliability of the sterilization process.

Suitable for producing a variety of end-products including fruit juices, carbonated drinks, and milk-based beverages, Modulbloc supports continuous, low to medium-speed operations, with line availability up to 165 hours without intermediate SOP cycles. It offers a throughput ranging from 1,250 to 22,000 bottles per hour, adapting to both high and low acid beverage requirements.

Designed for ease of maintenance, the system reduces wear parts within its rinser and sterilizer components, supports flexible bottle feeding from depalletizers or integrated blow-fill systems, and conserves water with reduced rinsing needs. Additionally, it conforms to stringent FDA standards, making it ideal for various industries including food, beverage, and pharmaceuticals, where maintaining product integrity and operational efficiency are crucial.