Industrial citrus juice extraction system

Streamline your juice production with a versatile system that efficiently extracts and processes a variety of fruit and vegetable juices, while optimizing pulp and essential oil recovery for superior product quality.

Extracts and Processes Multi-Fruit Juices

The Z450, engineered by Zumex Food Engineering, is an industrial citrus juice extraction system optimized for efficiency in high-volume applications. It features a rotary filtration head unit that continuously removes pulp and pips, and is complemented by a stainless steel elevator with a 40kg capacity hopper for seamless material input. Designed for diverse juice and essential oil production, the Z450 excels in processing citrus and various fruits and vegetables into products such as orange and grapefruit juices, or lemon and orange essential oils. Equipped with a PLC-controlled system for automated integration into existing production lines, it allows precise control over the entire extraction process. The equipment’s design facilitates energy conservation and operational efficiency, making it an ideal choice for juice production companies and beverage manufacturers focused on optimizing throughput and product quality. Fabricated from durable materials, the Z450 ensures corrosion resistance and includes an easy-to-maintain construction with a built-in CIP system for thorough, quick cleaning cycles, meeting rigorous industry standards.

Benefits

  • Maximizes juice yield with continuous pulp and pip removal for consistent high-quality output.
  • Seamlessly integrates into production lines with PLC control, reducing labor costs and increasing operational efficiency.
  • Enhances productivity with a high-capacity elevator, minimizing material loading interruptions.
  • Supports sustainable operations with energy-efficient design and reduced consumption.
  • Ensures quick, contamination-free cleaning with an integrated CIP system, minimizing downtime.

General


Applications
Citrus juice,Multi-fruit solutions,Juice extraction,Pulp extraction,Cold press juices,Vegetable juice,Fruit juice,Essential oils
End products
Apple juice,Orange essential oil,Orange juice,Citrus pulp,Grapefruit juice,Lemon essential oil,Fruit pulp concentrate,Carrot juice,Beetroot juice,Cold-pressed green juice,Cold-pressed beet juice,Mixed fruit juice,Lime juice
Steps before
Selection,Washing,Loading
Steps after
Packing,Bottling,Capping,Labelling,Filling
Input ingredients
citrus fruits,pomegranates,tropical fruits,vegetables,fruit for juice extraction
Output ingredients
citrus juice,pomegranate juice,tropical fruit juice,vegetable juice,multi-fruit juice,pulp,essential oils
Market info

Technical Specifications


Capacity
40 kg hopper capacity
Automation
Stop and start of all elements
Cleaning method
Easy to remove and clean
Filter Type
Rotary filter
Pulp and Pip Removal
Continuous
Material
Stainless Steel
Supply Speed
Variable

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Control panel features
Stop and start,elevator speed regulator,emergency stop,cleaning mode
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Process integration
Juice extraction,pulp and pip removal

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Control panel type
PLC-controlled
Discharge method
Rotary filter system
Feed method
Elevator with hopper
Machine material
Stainless steel
Hopper capacity
40 kg
Cleaning method
Easy to remove and clean parts

Custom Options


Control panel type
Stop and start of all elements,elevator speed regulator,emergency stop,cleaning mode
Integration possibilities
Presence sensor and status pilot lights
Customization for production needs
Adapts to production needs different from standard configurations
Elevator capacity
40kg capacity hopper