Automatic capper for dual head o-ring chuck

Ensure precise cap application with dual-head precision, handling various bottle types for consistent torque control, enhancing efficiency in your capping process.

Caps, Picks, and Places with Precision

The Automatic Pick and Place Capper from Accutek is designed to streamline your packaging operations with precision and reliability. Featuring dual head O-Ring chucks, this machine ensures consistent and accurate cap placement and torque adjustment, making it ideal for diverse applications in food, beverage, pharmaceuticals, cosmetics, and chemicals. Its star wheel indexing system adeptly manages bottle stability during the capping process, accommodating a variety of bottle materials, including PET, PVC, and glass. With throughput capabilities of up to 30 bottles per minute, it’s a vital component for high-speed production lines. The intuitive electronic clutch system allows for precise torque control to prevent cap damage, while the durable stainless steel frame ensures longevity and resistance to demanding industrial environments. Additionally, the machine’s integration capabilities include a 10’ x 4.5” wide sanitary conveyor and touch screen controls with job memory, simplifying operation and integration into existing setups. Optional features such as high-speed feed systems and automatic head height adjustments allow customization to meet specific production needs.

Benefits

  • Enhances productivity with consistent capping at speeds up to 30 bottles per minute.
  • Prevents cap damage through precise electronic torque control.
  • Adapts to various bottle types, ensuring flexibility across production lines.
  • Reduces manual intervention with automatic bottle indexing and dual head operations.
  • Ensures long-term reliability with a robust stainless steel construction.

General


Applications
Beverages,Sauces,Personal care products,Nutraceuticals,Oils,Cosmetics,Condiments,Lubricants,Chemical solutions,Cleaning agents,Pharmaceuticals
End products
Soda,Hair conditioner,Ketchup,Machine lubricant,Bottled water,Industrial cleaning solution,Cough syrup,Vitamin supplements,Liquid soap,Mayonnaise,Juice,Facial serums,Motor oil,Facial cream
Steps before
Bottle Unscrambling,Cap Feeding,Bottle Conveying
Steps after
Labeling,Packing,Inspection
Input ingredients
P.E.T bottles,P.V.C bottles,plastic bottles,glass bottles,caps
Output ingredients
capped P.E.T bottles,capped P.V.C bottles,capped plastic bottles,capped glass bottles
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Speed
Up to 30 per minute
Automation
Automatic
Bottle Height
120mm (5”) to 370mm (15”)
Bottle Diameter
50mm (2”) to 180mm (7”)
Power
110 Phase 60Hz
Electrical Requirements
110 VAC,15 A,Single Phase
Air Requirements
90 psi @ 3 cfm
Cap Size
30 mm – 93 mm
Container Diameter
1.5in – 4.5in
Container Height
3.5 in. – 9in
Torque Control
Intelligent Electronic Torque Control
Dimensions (Height)
~84” (213.3 cm)
Dimensions (Length)
~47” (119.3 cm)
Dimensions (Depth)
~39” (99 cm)
Weight
Approx
Conveyor
10’ x 4.5” Wide Sanitary Conveyor

Operating Characteristics


Automation level
Automatic
Batch vs. continuous operation
Inline Continuous
Cleaning method
Manual / CIP possible
Changeover time
Quick adjustment with dual head system
Air incorporation control
Controlled by electronic clutch
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Variable
Compatibility with PET,PVC,and glass
Yes

Product type Characteristics


Container type
PET / PVC / Glass
Cap type
O-Ring Chuck
Container Size
Diameter
Cap Size
30 mm – 93 mm

Physical Characteristics


Control Panel Type
Color Touch Screen Controls

Custom Options


Control panel type
Color Touch Screen Controls with Job Memory
Integration possibilities
Automatic Bottle Indexing Unit
Customization for caps
Additional Chucks and Inserts for Specialty Caps