Rotary volumetric filling solution for viscous products

Achieve precision in volumetric filling with a machine designed for seamless handling of viscous liquids and pastes, ensuring consistency and efficiency across diverse product lines.

Fills and Caps Viscous Products Efficiently

The RVF-52 from Accutek Packaging is a rotary volumetric filling machine engineered for high-precision filling of viscous and semi-viscous products. It features a unique ‘Time and Flow’ metering system, allowing it to accurately fill liquids from light oils to thick semi-solids at up to 320 containers per minute. Its overhead drive system and powered nozzle height adjustment ensure seamless integration into your production line, offering convenience and lasting performance.

Applications range from food products like ranch dressing and chunky salsa to personal care goods such as moisturizing creams and shampoos, and even industrial chemicals like paint thinners and epoxy adhesives. Built for continuous, high-speed operations, the RVF-52 enhances efficiency with touch screen controls and variable-speed ‘Top Drive’ systems that protect key components from exposure to liquids.

Constructed to accommodate glass, plastic, and metal containers, it also includes safety interlocks and polycarbonate guarding for operator safety. For further customization, options such as diving heads and explosion-proof configurations are available, providing versatility to fit specific industry needs. This machine supports a 220/240 VAC, 20 AMP, 3-phase electrical setup, and requires 87 PSI at 2 CFM, underscoring its power and precision in demanding manufacturing environments.

Benefits

  • Enhances production efficiency by achieving up to 320 containers per minute.
  • Minimizes product waste with precise volumetric filling for even the most viscous products.
  • Offers quick changeovers with self-aligning tools, reducing downtime and maintenance needs.
  • Increases operator safety with comprehensive safety interlocks and polycarbonate guarding.
  • Adapts to diverse container materials, ensuring versatility across packaging needs.

General


Applications
Sauces,Cleaners,Chunky food products with particulates,Heavy dressings,Viscous non-food products,Shampoos,Household chemicals,Soaps,Industrial chemicals,Syrups,Glues,Styling products,Creams
End products
Laundry detergent,Hair gel,Barbecue sauce,Chunky salsa,Liquid soap,Maple syrup,Anti-dandruff shampoo,Epoxy adhesive,Automotive grease,Surface cleaner,Paint thinner,Moisturizing cream,Ranch dressing
Steps before
Unscrambling,Rinsing,Preparation of Containers
Steps after
Capping,Labeling,Packing
Input ingredients
light oils,heavy viscous semi-solids,glass containers,plastic containers,metal containers,light products,thick products
Output ingredients
precise volumetric filling,viscous products,semi-viscous products,heavy dressings,sauces,syrups,chunky food products with particulates,creams,viscous non-food products,soaps,shampoos,styling products
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Filling Speed
Up to 320 CPM
Viscosity Range
1-18,000 cp
Electrical Requirements
220/240 VAC,20 AMP,3 Phase
Air Requirements
87 PSI @ 2CFM
Container Compatibility
Glass,Plastic,and Metal
Weight
~3100 lbs. (1400 kg)
Dimensions
Length
Particulates Product Capability
Yes
Corrosive Product Capability
Yes
Heated Product Capability
Yes
Nozzle Adjustment
Powered
Automation
Touch Screen Control with Job Memory

Operating Characteristics


Working Mechanism
Rotary Volumetric Filling
Integration Steps
Time and Flow Metering System
Automation Level
Touch Screen Control with Job Memory
Changeover Time
Quick and Trouble-Free
Safety Features
Safety Interlocks and Polycarbonate Guarding
Cleaning Method
Manual
Batch vs. Continuous Operation
Batch
Energy Efficiency
Variable Speed "Top Drive" System
Packaging Speed
Up to 450+ CPM

Material Compatibility


Corrosive resistance
Yes
Plastic compatibility
Yes
Metal container compatibility
Yes
Glass container compatibility
Yes

Product type Characteristics


Viscosity Range
1-18,000 cp
Container Type
Glass / Plastic / Metal
Product Type
Viscous / Semi-viscous Products
Corrosive Product Compatibility
Yes
Heated Product Compatibility
Yes
Particulates Product Compatibility
Yes

Physical Characteristics


Machine footprint
69" L x 75" W x 89" H
Weight
~3100 lbs (1400 kg)
Discharge method
Synchronized "pump to turret" design
Container accommodation
Glass,plastic,and metal containers
Control panel type
Touch screen control
Customization options
Diving Heads,Explosion Proof,Sanitary Conveyor System

Custom Options


Control panel type
Touch screen control
Integration possibilities
Job memory,tooling memory
Discharge method
Synchronized pump to turret design
Variable speed systems
Top Drive system
Nozzle adjustment
Powered nozzle height adjustment
Maintenance accessibility
Key systems away from wetted areas
Safety features
Safety interlocks,polycarbonate guarding
Container type compatibility
Glass,plastic,metal containers