Pharmaceutical powder dosing system

Ensure precise dosing and contamination-free filling with this machine designed for efficient macrodosing of powders and granules, making it ideal for high-stakes pharmaceutical production lines.

Precisely Doses and Fills Pharmaceutical Powders

The MACRO PWD from IMA Group is an advanced intermittent motion machine designed for precise dosing and filling of pharmaceutical powders, dry syrups, granules, and milled products. Utilizing proven auger technology, this machine ensures high accuracy and product safety, making it ideal for pharmaceutical and food industry applications. With configurations that allow processing of bottle diameters from 30 to 60 mm and heights from 60 to 170 mm, the MACRO PWD delivers throughput of up to 150 bottles per minute. It features a 100% check-weighing system for net weight control, automated rejection of incorrectly filled bottles, and integrated RABS for powder containment. The machine is GMP and FDA compliant, with options for stainless steel construction, ensuring both safety and durability in demanding environments. Automation is enhanced with PLC control for seamless integration into existing production lines, promoting efficiency across the filling, dosing, weighing, packing, and capping processes.

Benefits

  • Ensures accurate dosing for consistent product quality and minimal waste.
  • Increases production speed with throughput of up to 150 bottles per minute.
  • Reduces contamination risk with integrated RABS and automated rejection of faulty bottles.
  • Enhances operational efficiency through PLC control and seamless integration into existing lines.
  • Complies with GMP and FDA standards, ensuring ease of regulatory compliance.

General


Applications
Pharmaceutical powder,Granules,Milled products,Dry syrups
End products
Antibiotic dry syrup,Probiotic granules,Nutritional supplements powder,Protein powder mix
Steps before
Powder Preparation,Granulation,Milling
Steps after
Bottle Capping,Quality Control,Labeling,Packaging
Input ingredients
powder,granules,milled products
Output ingredients
filled glass bottles,filled plastic bottles,filled jars
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Machine version
D2/D4/D
Dosing units
1/2/4
Closing groups
Yes/No
Bottle range diameter (mm)
30-60
Bottle height (mm)
60-170
Filling volume (g)
1-100
Output (bottles/minute)
Up to 35/70/150
Standard voltage
400 V – 50 Hz
Installed power (kW)
7/9/14
Weight (kg)
1800/1900/2500
Dosing type
Auger technology
Check-weighing system
100% available

Operating Characteristics


Working mechanism
Auger technology
Cycle type
Intermittent motion
Automation level
Automatic
Batch vs. continuous operation
Batch
Powder dosage
Multiple types in one bottle
Weight control
100% check-weighing system
Cleaning method
Open RABS for containment
Bottle handling
Positive transport system
Rejection system
Automatic belt for incorrect fills

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Variable,based on configuration
Control panel type
Touchscreen interface
Discharge method
Bottle / jar filling
Bottle range diameter
30-60 mm
Bottle height
60-170 mm
Filling volume
1-100 g
Container type
Glass / Plastic

Custom Options


Dosing units
1,2,or 4
Machine version
D2,D4,D
Closing groups
Yes/No
Bottle range diameter
30-60 mm
Bottle height
60-170 mm
Filling volume
1-100 g
Output (bottles/minute)
Up to 35,70,or 150
Open RABS
Powder containment
Bottle infeed and outfeed
Customizable
Nitrogen purging
Available
Control system
Check-weighing system