Ultraclean filling monoblocks for food industry
Enhance product safety and quality with monoblocks designed for ultraclean filling, ensuring sterile and contamination-free environments for your high-speed liquid filling needs.
Fills and Seals Liquids in Sterile Conditions
The Ultraclean Monoblock Filling System from Zilli & Bellini s.r.l. is a comprehensive solution for producers in the food, beverage, dairy, and pharmaceutical industries. This system integrates cleaning, filling, and closing processes within a controlled ultraclean environment, utilizing an overpressure of sterile air and high-efficiency HEPA filters. It can handle diverse liquid products, from sauces and dairy products to plant-based milks and nutraceuticals, catering to end-products like bottled water, yogurt, and baby food. With a capacity range from 10 to 1,200 containers per minute, it supports high-speed operations while minimizing contamination risks. The system features precise nitrogen dosing to maintain product integrity during capping. Available with different models based on speed and product specifications, it includes an automatic CIP system for efficient cleaning. The stainless steel construction ensures durability and compliance with industry standards. Configuration options align with customer-specific materials for containers and covers, enhancing the machine’s adaptability in varied production environments.
Benefits
- Ensures sterile filling and sealing, reducing contamination risk and enhancing product safety.
- Increases production efficiency with high-speed operations handling up to 1,200 containers per minute.
- Customizable configurations accommodate diverse container shapes and materials, providing flexibility for multiple product lines.
- Integrated CIP system minimizes maintenance downtime, ensuring continuous production.
- Suitable for a variety of liquid food products, expanding market reach and production versatility.
- Applications
- Supplements,Sauces,Liquid formulations,Pet food,Nutraceuticals,Baby food,Condiments,Juices,Plant-based milk,Dairy products
- End products
- Protein shake,Ketchup,Bottled water,Infant formula,Orange juice,Almond milk,Yogurt,Cat food,Tomato sauce,Dog food
- Steps before
- Container preparation,Cover preparation,Cleaning media preparation
- Steps after
- Product sterilization,Packing,Capping
- Input ingredients
- liquid products,dense products,products with pieces,glass bottles,plastic bottles,empty containers,covers,cleaning media,liquid nitrogen
- Output ingredients
- filled bottles,capped containers
- Market info
- Zilli & Bellini Italy is renowned for designing and manufacturing high-quality, engineered-to-order packaging machinery, specializing in filling and closing equipment for the food and beverage industry, with a strong reputation for innovation and reliability.
- Airflow control
- Laminar flow
- Automation
- Integrated system
- Capacity
- 10 to 1200 c.p.m.
- Container type
- Glass / Plastic
- Cover materials
- Various per specification
- Filling accuracy
- Precise liquid Nitrogen drop
- Filling speed
- 10 to 1200 c.p.m.
- Sanitizing method
- HEPA filter air overpressure
- Cleaning system
- Automatic (C.I.P.)
- Cover Sanitization
- Various per specification
- Working mechanism
- Integrated monoblock system
- Integrated steps
- Cleaning,filling,closing
- CIP/SIP
- Automatic Cleaning System (C.I.P.)
- Batch vs. continuous operation
- Synchronized continuous
- Sterile environment control
- HEPA filters with overpressure sterile air
- Contamination reduction
- Stainless steel cover supported by safety guards
- Airflow type
- Laminar flow
- Cleanability
- Stainless steel surfaces
- Biological compatibility
- Sterile air overpressure,HEPA filters
- Corrosion resistance
- Stainless steel construction
- Density/particle size
- Handles liquid to very dense products with particles
- Abrasion resistance
- Stainless steel construction
- Discharge method
- Synchronized monoblock
- Container type handling
- Round / Shaped bottles / Glass / Plastic
- Capping material adaptability
- Customizable
- Cover sanitizing medium options
- Customizable per Customer's specifications
- Automatic cleaning system
- C.I.P. (Clean in Place)
- Liquid Nitrogen dosing
- Optional