Ultraclean filling monoblocks for food industry
When filling food products in round or shaped bottles, maintaining sterility is crucial to avoid contamination. Ensuring product quality from the cleaning phase through to sealing can be challenging without an integrated system to control every part of the process.
Ensure sterile filling and capping
The Monoblocks for Ultraclean filling by Zilli & Bellini s.r.l. are designed to perform all filling processes in a controlled environment. The system operates with an overpressure of sterile air, introduced by high-efficiency HEPA filters, to reduce contamination risks during critical processes such as cleaning, filling, and closing. An upper stainless steel cover supported by safety guards further minimizes external contamination. The system can handle round or shaped glass or plastic bottles and can accommodate various types of covers as specified by the customer. The containers are synchronized precisely during the filling and sealing phases to avoid product spillage. Additionally, the monoblocks allow for a precisely timed drop of liquid Nitrogen (NL2) into the headspace for certain applications. Capacity ranges from 10 to 1200 containers per minute, depending on the product and container size. It is suitable for filling a wide range of products, from liquids to very dense products, with or without pieces. Optional features include an automatic cleaning system (C.I.P.), enhancing operational efficiency and hygiene.
Benefits
- Sterile air overpressure to minimize contamination
- Handles various container shapes and materials
- Precise liquid Nitrogen dosing capability
- Capacity of up to 1200 containers per minute
- Optional automatic cleaning system