Manual filler and capper for spouted pouches

Easily manage filling and capping for flexible pouches with precise volumetric control, perfect for products from viscous liquids to those containing soft fibers, streamlining your packaging process.

Fills and Caps Liquid Products in Spouted Pouches

The Pouchélite from Tenco is a manual monoblock expertly designed for filling and capping spouted pouches with liquid or semi-dense products. Utilizing a Doselite volumetric dosing pump, it accommodates various liquid formulations, including baby food and chemical products, ensuring precise dosage and robust operations. Capable of filling up to 400 flexible bags per hour, its pneumatic system and torque-regulated air motor provide seamless integration into semi-automatic production lines.

The equipment’s contact parts are constructed from 316L stainless steel, making it suitable for food, beverage, cosmetic, pharmaceutical, and chemical industries while offering excellent corrosion resistance. For enhanced product shelf life, models with inert gas injection are available. Additionally, its flexibility allows handling of different bag and cap formats, facilitated by simple accessory swaps like capping mandrels and bag holding forks.

With conical feed hoppers and a dosing heating system as accessories, the Pouchélite is engineered for easy maintenance and swift cleaning, ensuring operational efficiency. Its modular design supports multiple configurations, providing the customization and engineering support needed for diverse processing demands.

Benefits

  • Enhances production efficiency by streamlining the filling and capping process for spouted pouches.
  • Increases product shelf life with optional inert gas injection before capping.
  • Offers versatile production capabilities by handling various bag and cap formats with simple adjustments.
  • Minimizes maintenance time with easy-to-clean stainless steel components.
  • Supports diverse industry applications with a corrosion-resistant 316L stainless steel construction.

General


Applications
Food,Beverages,Chemicals,Liquid formulations,Cosmetics,Baby food,Pharmaceuticals
End products
Shampoo sachets,Fruit juice pouches,Ketchup packets,Cough syrup pouches,Energy gel sachets,Pureed baby food pouches,Salad dressings pouches,Detergent sachets,Nutritional supplement gels,Ready-to-drink coffee pouches,Liquid soap pouches,Yogurt drinks,Lotion tubes
Steps before
Product preparation,Ingredient blending,Heating,Purging,Nitrogen injection
Steps after
Capping,Packaging,Labeling,Inspection,Storage
Input ingredients
liquid products,semi-dense products,viscous products,products with particles,products with soft fibers,products at high temperatures
Output ingredients
filled doypack pouches,capped doypack pouches,flexible pouches with spouts,doypack with ribbed screw caps,doypack with anti-choking caps
Market info

Technical Specifications


Production Speed
400 p/h for 250 ml flexible bags
Power Supply
Pneumatics
Dimensions
1300 x 550 x 1160H mm
Weight
115 kgs
Compressed Air Consumption
300 l/min at 6 bar
Dosing System
Volumetric with Doselite pump
Automation Level
Manual operation
Material
316L stainless steel
Inert Gas Injection
Optional
Torque Regulation
Available
Hopper Options
6 Lt - 30 Lt,with mixer and heating
Filling Temperature
Suitable for high temperatures
Cap Type
Ribbed screw plastic caps and anti-choking caps
Bag Type
Doypack with lateral or central spout
Product Compatibility
Liquid or semi-dense
Bag Size Limit
No size limits

Operating Characteristics


Working mechanism
Pneumatically operated
Integrated steps
Filling and capping
Batch vs. continuous operation
Manual batch processing
Automation level
Manual with operator assistance
Cleaning method
Manual/CIP compatible
Energy efficiency
Pneumatically driven

Material Compatibility


Stainless steel grade
316L
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Doypack-type bags with spout
Spout position compatibility
Central/Lateral

Physical Characteristics


Machine footprint
1300 x 550 x 1160H mm
Weight
115 kgs
Compressed Air Consumption
300 l/min at 6 bar
Tank shape and size
Conical feed hoppers
Discharge method
Manual filling with Doselite volumetric dosing pump

Custom Options


Control panel type
Manual
Bag and cap format change
Customized stainless steel fork and mandrel
Inert gas injection
Available with or without
Hopper types
Conical,double-walled,heated,with mixer
Bag spout position
Central or lateral