Volumetric filler for Pet bottle beverages
Experience seamless integration into your bottling line with this advanced volumetric filling system, designed to handle a diverse range of liquids with precision and speed. Perfect for operations demanding high flexibility, it delivers consistent results across varying product formulations and container types.
Fills and Caps Liquid Products Efficiently
The Flextronic series from SIPA is a range of modular electronic volumetric filling machines designed for diverse liquid bottling applications. Offering exceptional flexibility, it supports a broad spectrum of products including carbonated soft drinks, premium juices, and personal care items. The Flextronic platform distinguishes itself with its modular design, allowing the integration of various filling valves tailored to specific product requirements, such as the Flextronic C for carbonated beverages and the Flextronic W for high-value oils.
Operating on a unique electronic volumetric system, these fillers ensure precise and consistent dosing. The machines are equipped with stainless steel AISI 316L components for enhanced corrosion resistance, and are compatible with CIP systems for efficient cleaning. With an output range of up to 72,000 bottles per hour, depending on configuration, and the flexibility to handle different bottle sizes and neck diameters, these fillers seamlessly integrate into existing production lines.
Automation is maximized with PLC controls, allowing for reduced downtime during product changeovers and enhanced energy efficiency achieved through optimized motor control. The Flextronic’s ability to maintain product quality is augmented by optional features such as controlled contamination cabins and cap sterilizing units, ensuring compliance with stringent hygienic standards in sensitive product applications. For manufacturers seeking bespoke solutions, SIPA provides extensive engineering and customization support to adapt the Flextronic series to specific production needs.
Benefits
- Enhances production flexibility by accommodating multiple liquid types in one line.
- Minimizes downtime with rapid changeovers and automated product adjustments.
- Enhances product quality with precision volumetric dosing and hygienic filling conditions.
- Decreases energy costs with advanced motor control for optimized efficiency.
- Streamlines integration with modular design and customizable configurations.
- Applications
- Clear juices,Personal care products,Isotonic drinks,Premium clear juices,Sport drinks,Alcoholic beverages,Non-carbonated mineral water,Sensitive products,Micro-filtered esl milk,Drinking yoghurt,Home care products,Beer,Carbonated soft drinks,Carbonated mineral water,Pulpy juices,Fresh milk,Edible oil
- End products
- Protein shake,Craft beer,Olive oil,Kefir,Liquid detergent,Electrolyte beverage,Long-life milk,Lager,Mango juice with pulp,Orange juice,Lemon-lime soda,Shower gel,Sparkling water,Pasteurized milk,Cola,Still mineral water,Canola oil,High-end apple juice
- Steps before
- Carbonation,Mixing,Pasteurization,Purification,Homogenization
- Steps after
- Capping,Labeling,Packing,Sterilization,Quality Control
- Input ingredients
- carbonated soft drinks with or without pulps,carbonated mineral water,non-carbonated mineral water,clear juices,pulpy juices with big dimension pulps,isotonic and sport drinks,fresh or micro-filtered ESL milk,drinking yoghurt,beer,alcoholic beverages,edible oil,home and personal care products
- Output ingredients
- PET bottles,bottled carbonated soft drinks,bottled non-carbonated mineral water,bottled isotonic and sport drinks,bottled juice products,bottled milk and dairy products,bottled beer,bottled alcoholic beverages,bottled edible oil,bottled home and personal care products,sensitive bottled products
- Market info
- Filling speed
- 7,000 to 72,000 b/hour
- Filling accuracy
- Precise product dosing by load cell
- Filling method
- Volumetric / Gravity / Isobaric / Weight
- Container type
- PET Bottles
- Valve material
- AISI 316 / 316L stainless steel
- Automation
- Industrial PC managed
- CIP/SIP
- Electro-pneumatic control
- Output capacity
- 10,000 to 40,000 b/hour for CSD
- Temperature range for sensitive products
- 18°C
- Valve configuration
- 20 to 180 valves
- Changeover time
- Reduced down-times
- Product range
- Still and carbonated,hot filled,with or without pulps
- Cleaning system
- Sanitation phase fully automatic
- Dummy bottles
- Automatically engaged
- Multiproduct capability
- Still,carbonated,and hot fill products
- Automation level
- Electronic/pneumatic,managed by industrial PC
- Filling method
- Volumetric / Isobaric / Gravity / Weight
- CIP/SIP
- CIP integration for automated cleaning
- Changeover time
- Reduced,automatic dummy bottles
- Filling speed adjustment
- Adjustable for foaming products
- Batch vs. continuous operation
- Inline continuous
- Automatic dummy bottle engagement
- Engaged/disengaged automatically
- Sanitation process
- Fully automatic electro-pneumatic control
- Cleaning method
- Controlled contamination cabin and cap sterilizing unit available
- Microbiological isolation
- Minimized filling environment contamination
- Xfill configuration
- Product tank on board replaced by a ring-shaped manifold
- Snift circuit product losses
- Less than 0.1%
- Sincro Bloc Configuration
- Integrated blowing-filling-capping
- Corrosive resistance
- AISI 316L stainless steel
- Cleanability
- High
- Density/particle size
- Suitable for products with pulps and fibres
- Machine footprint
- Compact,modular design
- Discharge method
- Neck-handling without height adjustment
- Control panel type
- Operator panel with product/format selection
- Valve material
- AISI 316 stainless steel
- Tank type
- External or central tank
- Feeding solution
- From mixer/carbonator or pasteurizer
- Filler valve type
- Magnetic flow meter for product dosing
- Design flexibility
- Modular,customizable solution
- Valve cleaning
- Automatic CIP/SIP up to 100°
- Control panel type
- Operator panel with product/format selection
- Discharge method
- Neck-handling PET bottle transfer
- Integration possibilities
- Sincro Bloc configuration for blowing-filling-capping
- Automatic dummy bottles
- Automatic engagement/disengagement system
- Flexible valve options
- Customizable multiproduct valves for various bottle types