Aseptic filling station for small batch processes

In the pharmaceutical and biotech industries, producing small and personalized batches often entails high contamination risks and requires meticulous handling, particularly during the filling and finishing stages. A reliable technique is paramount to ensure product integrity and safety.

Ensure sterile filling with closed vial technology

The Crystal™ M1 Filling Station by Aseptic Technologies offers a precise and adaptable solution for aseptic filling. Operating seamlessly with the AT-Closed Vial®, this tabletop filling system minimizes contamination risks by keeping the vial functionally closed throughout the filling process. The system includes a filling unit, dosing system, precision balance, laser re-sealing unit, and capping tool. Designed to fit within a standard Biosafety Cabinet or an isolator, it can be installed and qualified within a day, ready for a variety of applications, including cGMP Manufacturing, Process Development, and R&D activities. Capable of filling up to 200 vials per hour with volumes ranging from 0.1 ml to 50 ml, the station ensures high accuracy and easy validation. The use of single-use materials and toolless format changes further add to its operational efficiency.

Benefits

  • Reduces contamination risks
  • Supports small batch processing
  • Fast installation and qualification
  • High filling accuracy
  • Easy validation process