Carbonated drink filling solution for Pet bottles

Optimize your carbonated beverage production with an all-in-one filling machine that ensures precise filling accuracy, efficient use of resources, and seamless integration into your existing line, delivering up to 6000 bottles per hour.

Washes, Fills, and Caps Carbonated Beverages

The 4000BPH Automatic Carbonated Drink Filling Machine, Model DCGF18-18-6, from Alps Machinery integrates seamlessly into your carbonated beverage production line, performing washing, filling, and capping within a single, automated framework. This equipment is designed for beverage manufacturers prioritizing efficient and precise operations, with an isobaric filling system that ensures consistency across carbonated beverages like cola and energy drinks. With a capacity ranging from 4000 to 6000 bottles per hour, it caters to varying bottle sizes from 250ml to 2000ml, fitting both PET circular and square shapes. The machine utilizes food-grade SUS304/316 stainless steel and is controlled by a programmed PLC, promoting sustainable energy usage and ease of maintenance through its CIP-ready design. Its high-precision filling valves and electromagnetic capping system minimize product wastage and enhance operational stability in high-speed environments.

Benefits

  • Increases production efficiency with a capacity of 4000 to 6000 bottles per hour.
  • Ensures consistent beverage quality with its precise isobaric filling system.
  • Reduces operational disruptions with an automated PLC control system.
  • Maintains product hygiene using food-grade stainless steel construction.
  • Minimizes water usage through advanced spray design in the washing process.

General


Applications
Carbonated beverages,Energy drinks,Csd drinks,Soda water
End products
Energy drinks with caffeine,Club soda,Tonic water,Grape soda,Sparkling water,Lemon soda,Root beer,Flavored seltzer,Cola,Citrus-flavored soft drinks
Steps before
Water Treatment,Beverage Preparation,Bottle Blowing,Injection Molding
Steps after
Labeling,Packing,Bottle Capping
Input ingredients
PET bottles,screw caps,carbonated drinks,energy drinks,soda water,aseptic water
Output ingredients
filled carbonated drink bottles,capped PET bottles
Market info
Alps Machine is known for specializing in the design and manufacturing of industrial engineered-to-order equipment, providing innovative solutions and reliable machinery tailored to the specific needs of industries like beverage and packaging.

Technical Specifications


Capacity
4000 - 6000 Bottles/hour
Bottle Size
250 ml – 2000 ml
Bottle Shape
PET Circular or Square
Bottle Diameter
Dia50 ~ Dia115 mm
Bottle Height
150 ~ 320 mm
Compressed Air Requirement
0.3 ~ 0.7 Mpa
Total Power
5.2 kW
Overall Dimensions
2.6 X 2.0 m
Height
2.5 m
Weight
4000 kg
Automation
PLC-controlled
Filling Type
Isobaric filling type
Washing Medium
Aseptic water

Operating Characteristics


Working mechanism
Isobaric filling
Integrated steps
Washing,Filling,Capping
Automation level
PLC-controlled
Changeover time
Conveniently adjustable for different bottle types
Cleaning method
CIP (Clean-In-Place)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
2.6 x 2.0 m
Height
2.5 m
Weight
4000 kg
Bottle sizes
250 ml – 2 L
Bottle diameter
Dia 50 mm – Dia 115 mm
Bottle height
150 mm – 320 mm
Control panel type
PLC-controlled

Custom Options


Control panel type
PLC program-controlled
Compact footprint
2.6X2.0m