Capsule filling system for high volume production
Maximize your capsule production efficiency with a system designed to streamline high-speed filling, weighing, and packaging, ensuring accurate and consistent output for your diverse single-serve beverage offerings.
Fills and Packages Single-Serve Capsules
The CR-4P EVOLUTION from Opem is a state-of-the-art capsule filling system engineered for precision and efficiency in high-speed production lines. This machine excels with its four-lane linear setup, enabling smooth feeding and filling operations, crucial for handling single-serve coffee, tea, and other beverage capsules. Its standout feature includes servo motor-driven screw dispensers, ensuring filling accuracy within ±0.2g, capable of processing up to 320 capsules per minute.
Designed for seamless integration, the CR-4P EVOLUTION includes a denester for stacked capsules and an out-of-tolerance rejection system, maintaining consistency and quality. The system supports two packaging machines for versatility in bag configurations, with an option for inert gas injection to preserve product freshness.
Suitable for applications in the food and beverage industry, particularly in coffee production, this machine caters to diverse capsule formats like Nespresso and Keurig. It operates with a focus on minimizing energy consumption through advanced motor control technologies.
The CR-4P EVOLUTION is constructed with robust materials to withstand rigorous use while adhering to industry standards for hygiene and safety. Enhanced with engineering support, it allows for customized configurations to meet specific production requirements, ensuring it fits seamlessly into any processing and packaging department.
Benefits
- Enhances production efficiency by processing up to 320 capsules per minute with precise dosing accuracy.
- Minimizes product waste through an automated rejection system for out-of-tolerance capsules.
- Preserves product freshness with integrated inert gas packaging options.
- Reduces energy usage through optimized servo motor-driven dispensing.
- Ensures seamless integration into existing lines with customizable configurations and engineering support.
- Applications
- Coffee pods,Single-serve pods,Single-serve capsules,Coffee capsules,Pods,Capsules
- End products
- Dolce gusto pods,Decaf coffee pods,Hot chocolate capsules,Espresso capsules,Flavored coffee pods,Tea capsules,Lavazza espresso capsules,Herbal tea pods,Nespresso-compatible capsules,Keurig k-cups
- Steps before
- Capsule filling,Empty capsules feeding,Denesting of stacked capsules
- Steps after
- Capsules packaging,Inert gas injection in bags
- Input ingredients
- empty capsules
- Output ingredients
- filled capsules,capsules in single bag,capsules in double bag
- Market info
- Opem specializes in designing and manufacturing customized packaging machinery, particularly for the food and beverage industries. They are known for their innovative, high-quality, engineered-to-order systems that emphasize advanced technology and precision.
- Filling accuracy
- ±0.2g
- Output Speed
- up to 320 capsules / minute
- Automation
- Brushless servo motor driven
- Weight Control
- Four in-line weight controls
- Rejection System
- Out-of-tolerance capsule rejection
- Packaging Configuration
- Single and/or double bag with inert gas
- Working Mechanism
- Random feeding with denester for stacked capsules
- Integrated Steps
- Filling and packaging in single/double bag with inert gas
- Batch vs. Continuous Operation
- Inline Continuous
- Automation Level
- PLC-controlled
- Weight Control
- Four in-line weight controls
- Rejection System
- Automatic rejection of out-of-tolerance capsules
- Filling Accuracy
- ± 0.2g
- Output Capacity
- Up to 320 capsules/minute
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Screw dispensers
- Control panel type
- PLC-controlled
- Weight control system
- Four in-line weight controls
- Capsule feeding system
- Random feeding and denester for stacked capsules
- Control panel type
- Touchscreen / HMI / PLC
- Integration possibilities
- SCADA / ERP
- Footprint
- Compact / Modular
- Capsule type support
- Single / Double bag
- Filling adjustment
- Feedback-controlled dispensing
- Rejection system
- Out-of-tolerance capsules