Nasal spray filling solution

In pharmaceutical manufacturing, producing nasal sprays requires exact volumetric filling and contamination-free environments. The challenge lies in ensuring precise dosing and maintaining sterility, especially when handling various container sizes and formats.

Streamline nasal spray production with precision filling

The Hull i-Dositecno Nasal Spray Filling Machine by SP I-docitecno is designed for accurate volumetric filling and capping of nasal sprays. It operates at speeds of 50 or 200 units per minute. The system features servo-driven motion controls, allowing it to maintain precision while accommodating a wide range of filling volumes from 100 µL to 500 mL. With compliance to 21 CFR Part 11 and integrated IQ/OQ validation packages, it supports high regulatory standards, including cGMP and FDA guidelines. The machine’s star wheel transport mechanism ensures reliable container movement, and its modular design facilitates quick changeovers with Polyoxymethylene Copolymer (POMc) parts. Options include automated weight control for continuous in-process monitoring, nitrogen flushing, and multiple dosing systems such as peristaltic pumps or rotary pistons for liquid dosing. The system is compatible with open or closed restricted access barrier systems (RABS), making it versatile for different production environments.

Benefits

  • High throughput with 50 or 200 units per minute
  • Precise filling from 100 µL to 500 mL
  • Compliance with 21 CFR Part 11, cGMP, and FDA
  • Quick changeovers with POMc parts
  • Integration with RABS for enhanced sterility