Bag-in-box filling solution for non-aseptic products
In food and beverage processing, efficient and reliable filling solutions are essential for maximizing production capacity and minimizing downtime. Handling a variety of products like wine, sauces, beverages, and syrups, manufacturers require a versatile system that ensures quick changeovers and high filling accuracy.
Fill up to 700 bags per hour accurately
The Astepo grande filler by Alfa Laval is a non-aseptic bag-in-box filling system designed for high throughput and versatile production needs. Capable of handling bags from 2 to 20 liters with a filling accuracy of ±0.5%, it can fill up to 700 bags per hour. The system uncaps, fills, and caps bags automatically, minimizing manual intervention and reducing the risk of contamination. Various configurations, such as pre-filling vacuum, post-filling nitrogen puff, and HEPA filtration, are available to meet specific production requirements. The automated setup includes adjustable bag loading and efficient changeovers between different bag sizes and closures, ensuring minimal downtime and enhanced productivity. The Astepo grande filler uses front-mounted web bags and features a soft horizontal knife to protect the film and separate bags efficiently. A pneumatic system feeds the bags to the filling head, while a pneumatic cylinder synchronizes the cap removal and filling process for seamless operation. Optional mass flow meters can be fitted to ensure precise filling accuracy.
Benefits
- High throughput with up to 700 bags per hour
- Versatile handling of bags from 2-20 liters
- Reduced downtime due to efficient changeovers
- Superior cleanability for enhanced hygiene
- Accurate filling with optional mass flow meters