Single-mold continuous bottle Bfs solution
Optimize aseptic production with this advanced solution, offering superior sterility assurance and high material utilization for manufacturing small volume injections and multi-specification products.
Produces and Seals Sterile Liquid Containers
The Single-Mold Continuous Blow-Fill-Seal (BFS) Machine from Shinva is engineered to optimize aseptic production for pharmaceutical manufacturers. This machine stands out with its continuous production capability, ensuring minimal contact and maximal sterility in the manufacture of sterile liquid containers. By utilizing a full servo drive, it eliminates hydraulic systems, reducing the risk of leaks and maintenance downtime. Ideal for biopharmaceutical applications, it produces a range of sterile preparations, including saline solutions, vaccines, and antibiotics, within a specification range of 0.2ml to 50ml. With a throughput of 70 million bottles per year, the machine combines high material utilization with low waste rates. It offers seamless integration into existing lines and features inert gas protection to maintain low residual oxygen content, enhancing product quality. Shinva also supports customization to meet specific needs while adhering to industry standards and certifications for aseptic environments.
Benefits
- Enhances sterility assurance, minimizing contamination risk in sensitive pharmaceutical environments.
- Reduces material waste, improving cost-efficiency and resource utilization.
- Increases production capacity with continuous operation, achieving 70 million units per year.
- Lowers operational costs by eliminating hydraulic components and simplifying maintenance.
- Supports versatile applications with adjustable specifications for different product volumes.
- Applications
- Liquid formulations,Small volume injections,Pharmaceutical sterile preparations,Multi-specification products,Biopharmaceuticals
- End products
- Dextrose solutions,Insulin vials,Epinephrine ampoules,Vaccines,Lidocaine injections,Saline solutions,Eye drops,Antibiotic solutions
- Steps before
- Material Preparation,Gas Purging,Mold Preparation
- Steps after
- Sterilization,Aseptic Packaging,Quality Inspection
- Input ingredients
- plastic raw materials,inert gas
- Output ingredients
- aseptic plastic bottles,50ml bottle,0.2ml bottle
- Market info
- Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.
- Capacity
- 70 million bottles/year
- Product Specification Range
- 0.2ml~50ml
- Material Utilization Rate
- High
- Residual Oxygen Content
- Low
- Equipment Weight
- Light
- Vibration
- Free
- Sterility Assurance
- Good
- Automation
- Full servo drive
- Hydraulic Pressure
- No
- Working mechanism
- Single-Mold Continuous
- Integrated steps
- Blow-Fill-Seal
- Automation level
- Full servo drive
- Batch vs. continuous operation
- Continuous
- Material utilization rate
- High
- Energy efficiency
- Low production energy consumption
- Specification replacement
- Convenient
- Sterility assurance
- Good
- Waste rate
- Low
- Residual oxygen content
- Low
- Production capacity
- 70 million bottles/year
- Equipment weight
- Light and vibration free
- Biological Compatibility
- Yes
- Abrasion Resistance
- High
- Corrosive Resistance (e.g. acids)
- Yes
- Cleanability
- Easy
- Density/particle size
- 0.5–2.5 g/cm³
- Compact footprint
- Small equipment weight,convenient specification replacement
- Control panel type
- Full servo drive,no hydraulic pressure
- Discharge method
- Single mold continuous
- Control panel type
- Full servo drive
- Integration possibilities
- Applicable for multi-specification products
- Weight
- Light
- Vibration
- Vibration free