Sandwich and biscuit depositing system
Achieve high-capacity sandwich and biscuit production while maintaining precision with rapid change-overs for various product shapes and fillings, maximizing efficiency in the production line.
Caps and Deposits Fillings for Sandwich Products
The Houdijk Capper series, including the Mark II and Mark III models from Royal Houdijk, offers a powerful solution for high-speed production of filled sandwiches and biscuits, integrating capping and depositing functionalities. This equipment ensures flexibility, allowing seamless transitions between different product sizes and shapes, while accommodating a variety of fillings such as creams, jams, marshmallows, and chocolates.
The Houdijk Capper operates with a throughput of up to 6,000 sandwiches per minute, supported by an efficiency of over 99% with minimal supervision requirements. It adheres to uncompromised food safety standards, making it ideal for food, confectionery, and baking industries.
Both the Mark II and Mark III variants support continuous, high-speed operations with varying belt widths and capacities, accommodating a range of products from cream-filled sandwich cookies to jelly sandwich squares. These systems are designed for easy integration into existing production lines and offer full automation for consistent output. Maintenance is simplified through its accessible design, ensuring minimal downtime and maximum productivity in processing and final conditioning departments.
Benefits
- Enhances production efficiency with a 99% operation rate and minimal supervision.
- Supports diverse product formats with easy size and shape changeovers.
- Ensures high-speed production, achieving up to 6,000 sandwiches per minute.
- Maintains stringent food safety standards, reducing contamination risks.
- Integrates effortlessly into existing lines, optimizing space and workflow.
- Applications
- Creamy fillings,Biscuits,Sandwiches,Jams,Marshmallow,Chocolate
- End products
- Jelly sandwich squares,Jam-filled biscuits,Cream-filled sandwich cookies,Cream-filled doughnuts,Chocolate sandwich biscuits,Marshmallow treats
- Steps before
- Mixing,Dough Preparation,Ingredient Blending
- Steps after
- Cooling,Packaging,Quality Inspection
- Input ingredients
- aerated fat creams,jams,marshmallow,chocolate
- Output ingredients
- sandwiches,deposited biscuits,base cakes
- Market info
- Houdijk is known for designing and manufacturing advanced handling and processing equipment for the biscuit and bakery industry, specializing in automated systems to improve efficiency and maintain product quality.
- Capacity
- Up to 6,000 sandwiches/minute
- Capacity
- Mark II
- Capacity
- Mark III
- Capacity (Rectangular)
- Mark II
- Capacity (Rectangular)
- Mark III
- Belt width
- Mark II
- Belt width
- Mark III
- Product Shapes
- Round,Square,Rectangular,Others
- Product Dimensions (Round)
- 25-100mm
- Product Dimensions (Square)
- 25-100mm
- Product Dimensions (Rectangular)
- 30-130mm,Ratio min. 1.25
- Product Height
- Minimum thin products > 2.5mm
- Output Efficiency
- 99+%
- Changeover flexibility
- Ultimate flexibility between product sizes and shapes
- Production capacity
- Up to 6,000 sandwiches/minute
- Automation level
- One supervisor
- Efficiency
- 99+%
- Food safety standards
- Uncompromised
- Biological compatibility
- Suitable for food-grade materials
- Cleanability
- Meets food safety standards
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Abrasion resistance
- High wear resistance components
- Machine footprint
- Variable based on configurations
- Belt width
- 1200mm or 1600mm (Mark II),1600mm or 1800mm (Mark III)
- Product shapes
- Round,square,rectangular,others
- Belt width
- 1200mm,1600mm,1800mm
- Product shapes
- Round,square,rectangular,others
- Product size range (Round)
- 25-100mm
- Product size range (Square)
- 25-100mm
- Product size range (Rectangular)
- 30-130mm,ratio min. 1,25