Automated visual inspection for pharmaceutical products

Ensure the integrity and safety of your parenteral products with cutting-edge automated visual inspection, capable of detecting particulate and cosmetic defects, optimizing quality assurance, and enhancing production efficiency.

Detects Particulate and Cosmetic Defects

The AIM 8000 series from Syntegon represents cutting-edge technology in automated visual inspection systems. These machines specialize in the detection of particulate and cosmetic defects in pharmaceutical products, such as ampoules, vials, syringes, and cartridges. Using high-resolution camera systems and AI-driven image analysis, the AIM 8000 series enhances inspection accuracy while minimizing false rejects.

With its modular design, the AIM 8000 series accommodates a variety of container sizes and formats, ranging from 1 ml to larger capacities, ensuring flexibility in handling different products like insulin vials, vaccines, and biologics in cartridges. The system offers a throughput of up to 600 containers per minute, integrating seamlessly into both continuous and batch production lines.

Designed for efficiency, these machines utilize intelligent pre-spinning functions to homogenize products and eliminate air bubbles, further optimizing the inspection process. The incorporation of PLC control facilitates seamless automation and integration with existing line setups, while maintaining energy efficiency with its optimized motor systems.

Constructed from high-grade stainless steel, the AIM 8000 series ensures durability and resistance to corrosion, meeting stringent GMP and FDA compliance standards essential for pharmaceutical applications. Additionally, it features a built-in re-inspection function and supports Container Closure Integrity (CCI) testing, solidifying its role as a critical component in maintaining product safety and quality.

Engineered for ease of use, the series supports quick changeovers and includes customizable features to meet specific production needs, backed by Syntegon’s engineering support for tailored solutions.

Benefits

  • Enhances product safety by reliably detecting defects and particles, ensuring higher quality standards.
  • Minimizes the risk of false rejections using AI-driven image processing, reducing waste and improving efficiency.
  • Increases operational flexibility with modular design to accommodate various container formats and sizes.
  • Streamlines integration with existing production lines through PLC-controlled automation.
  • Ensures compliance with GMP and FDA standards, supporting pharmaceutical regulatory requirements.

General


Applications
Liquid formulations,Syringes,Lyophilizates,Nutraceuticals,Insulin,Tablets,Vials,Biopharmaceuticals,Ampoules,Functional sweets,Cartridges,Parenteral products,Powders,Capsules,Pharmaceuticals
End products
Infusion solutions,Glucose ampoules,Antiviral injections,Effervescent tablets,Cough syrups,Energy tablets,Plant-based capsules,Hormonal injectables,Oral suspension powders,Vaccines,Collagen supplements,Lyophilized antibiotics,Insulin vials,Nutritional gel capsules,Chemotherapy drugs,Pre-filled insulin pens,Pain relief vials,Pre-filled syringes,Biologics in cartridges,Vitamin capsules
Steps before
Filling,De-nesting,Pre-sorting of gross defects,Product homogenization
Steps after
Re-nesting,Capping,Coding,Packing,Labeling
Input ingredients
ampoules,vials,cartridges,syringes,liquids,lyophilizates,powders
Output ingredients
inspected ampoules,inspected vials,inspected cartridges,inspected syringes,defect-free containers,quality-assured products
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Detection type
Vision / AI-powered
Inspection Speed
Up to 600 containers per minute
Container Size Range
1 ml – 50 H
Respin Function
Pre-spinning for homogenization and air bubble elimination
Module Integration
High Voltage Leak Detection (HVLD)
Automation
Fully automated / AI-capable
Camera Technology
High-resolution CMOS cameras
Lighting
LED reflection and transmission lights
Software
Advanced vision tools with AI integration
Material Handling
No glass-to-glass contact
Operating Function
Built-in re-inspection
Spinning Profiles
Individual direct drives (48 servo motors)
Accuracy
Supports AI for enhanced detection capabilities

Operating Characteristics


Automation level
Manual / Semi-automated / Fully automated
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Changeover time
Quick changeover capabilities
Energy efficiency
Optimized energy consumption
Pre-spining function
Available for product homogenization
Inspection method
Visual / AI-enhanced
Inspection station integration
Pre-inspection station for pre-sorting of gross defects
AI integration
Deep learning algorithms for enhanced detection

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Syringes,vials,cartridges,ampoules
Container size
1 ml – 50 ml

Physical Characteristics


Machine footprint
Compact and modular
Container capacity
1 ml – 50 H
Pre-sorting capability
Pre-inspection station for gross defects
Assembly type
Complex syringe assembly handling
Handling type
De-nesting and re-nesting

Custom Options


Control panel type
Touchscreen HMI
Integration Possibilities
SCADA/PLC compatible
Modules
Modular design for customization
Footprint
Compact/Small
Vision System
AI-ready with deep learning algorithms
Machine Design
Modular and customizable