Filling machine for tetra rex® gable top cartons

Maximize efficiency and food safety in high-speed liquid filling with precise accuracy and advanced hygiene controls, ensuring minimal waste and optimal product integrity for your beverage and food carton needs.

Fills and Seals Liquid Cartons Efficiently

The Tetra Pak TR/27 is a high-speed filling machine engineered to revolutionize liquid carton processing in the food and beverage industry. This machine excels in the precise filling and sealing of diverse liquid products such as milk, juices, plant-based beverages, and more. It employs a double diaphragm fill system for accuracy within ± 1 gram, minimizing product waste. Designed for continuous, high-speed operation, the TR/27 maintains rigorous hygiene standards through integrated cleaning and sterilization systems. With its PLC control and straightforward operator interface, it seamlessly integrates into existing production lines, supports remote monitoring, and ensures minimal downtime. Energy efficiency is enhanced by optimized water recycling in the cooling system, while optional components, like the ultrasonic cap applicator, further tailor the machine to specific packaging needs. Available in corrosion-resistant materials, the TR/27 complies with stringent food safety certifications, offering robust performance and reduced environmental impact.

Benefits

  • Ensures product integrity with precise filling accuracy, minimizing waste.
  • Reduces operational costs through efficient resource recycling in cooling systems.
  • Enhances food safety with advanced disinfection and sterilization processes.
  • Seamlessly integrates into existing production lines, optimizing workflow.
  • Minimizes manual intervention with a user-friendly operator interface.

General


Applications
Beverages,Nectar,Non-food products,Still drinks,Cheese,Plant-based products,Ice cream,Dairy alternative,Powder,Juice,Prepared foods,Dairy
End products
0,Ice cream mix cartons,Soft drink cartons,Tomato soup cartons,Orange juice cartons,Still water cartons,Milk cartons,Cheese spread cartons,Protein powder cartons,Oat milk cartons,Almond milk cartons,Apple nectar cartons
Steps before
Preparation,Loading,Cap disinfection
Steps after
Sterilization,Packing
Input ingredients
chilled products,gable top cartons,caps,hydrogen peroxide
Output ingredients
Tetra Rex cartons,filled cartons,sealed cartons,disinfected caps
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Filling accuracy
±1 g
Capacity
Up to 500 packages/hour
Package Types
Tetra Rex® gable top cartons
Carton Sizes
237 ml to 1000 ml
Cleaning method
Integrated Cleaning System
Energy Usage
Low energy consumption
Automation
PLC-controlled operator interface
Sealing method
Temperature-controlled heaters
Cap type
TwistCap,TwistCap Barrier
Chemical used
Hydrogen peroxide (H₂O₂)
Bottom sealing method
Temperature-controlled heaters and mandrel tops

Operating Characteristics


Working mechanism
Filling
Sealing
Disinfection
Integrated steps
Carton disinfection
Cap application
Bottom folding
CIP/SIP
Integrated Cleaning System
Automated
Batch vs. continuous operation
Continuous
Automation level
PLC / automated adjustments via operator interface
Cleaning method
Automated CIP
Steam sterilization
Chemical disinfection
Energy efficiency
Low energy consumption
Air incorporation control
Optimized filling technology

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


Hygienic Design Compliance
Extended Hygiene

Physical Characteristics


Control panel type
Touch-sensitive panel
Discharge method
Gable top cartons
Magazine
Horizontal tables

Custom Options


Control panel type
Touch-sensitive panel
Integration possibilities
Real-time adjustments via panel
Operator interface
Local language support
Cap applicator type
Optional ultrasonic cap sealing