Filling system for tetra brik 100 slim packages

Optimize your chilled product packaging with a high-speed filling system designed to maintain product integrity for light-sensitive and oxygen-reactive ingredients.

Fills and Packages Chilled Liquid Products

The Tetra Pak® A1 for Tetra Brik® is a versatile filling and packaging solution specifically engineered for chilled liquid products. Designed by Tetra Pak, this machine offers efficient handling of chilled lines with ingredients that are sensitive to light and oxygen. It features a compact footprint of 9.2 x 4.6 meters while achieving a throughput ranging from 6,000 to 12,000 packages per hour, optimizing space and reducing operational costs.

The Tetra Pak® A1 utilizes a hygienic filling system that includes a shallow hydrogen peroxide bath, ensuring effective packaging material disinfection. Coupled with a user-friendly operator panel and seamless automatic splicing capabilities, it minimizes downtime and labor intensity. This system supports continuous, automated high-speed operations, making it ideal for beverage manufacturers and dairy producers targeting products like flavored milk, almond milk, and soy milk.

Built with robust integration capabilities, the Tetra Pak® A1 aligns with existing processing lines and automation systems, enhancing operational efficiency through its PLC-controlled functionalities. Additionally, the design’s focus on maintaining a low product temperature impact, with a maximum increase of 4℃, ensures product quality and integrity are preserved. This makes the Tetra Pak® A1 a strategic investment for industries demanding reliable, high-quality packaging for their sensitive chilled products.

Benefits

  • Enhances operational efficiency with space-saving design while maintaining high output.
  • Maintains product quality with a maximum of 4℃ temperature increase during filling.
  • Minimizes labor requirements through automatic splicing and easy operator panel management.
  • Ensures reliable packaging for sensitive chilled products with an effective disinfection system.
  • Reduces operational costs with continuous, automated production capabilities.

General


Applications
Sauces,Cheese,Tomato products,Whey,Dairy,Food,Soups,Non-food products,Desserts,Ice cream,Spreads,Still drinks,Plant-based products,Milk powder,Powder,Fruit preparations,Juice,Baby food,Whey processing,Nectar,Jams,Dips,Dressings
End products
Infant formula,Tomato paste,Flavored milk,Whey protein powder,Coconut cream,Orange juice,Almond milk,Casein protein,Nutella,Coffee creamer,Soy milk,Hot sauce,Chocolate pudding,Industrial lubricants,Chocolate ice cream,Fruit yogurt,Raspberry jam,Iced tea,Cheese spread,Chicken soup,Ranch dressing
Steps before
Packaging material preparation,Hygienic disinfection,Ingredient mixing,Chilled product formulation
Steps after
Packing,Labeling,Distribution
Input ingredients
light-sensitive ingredients,oxygen-reactive ingredients,chilled products,packaging material,hydrogen peroxide
Output ingredients
chilled product packages,Tetra Brik 100 Slim packages,disinfected packaging material,sealed package strips
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Automation
Latest generation automation platform
Capacity
6,000-12,000 packages/hour
Footprint
9.2 x 4.6 m
Production Speed
20,000 packages per 1h40m
Package Type
Tetra Brik® 100 Slim
Product Temperature Impact
Maximum 4℃ increase
Reel Change Frequency
Approximately every 2 hours
Disinfection Method
Hydrogen peroxide bath,squeegee rollers,heating chamber

Operating Characteristics


Automation level
Cutting-edge automation
Batch vs. continuous operation
Inline Continuous
Energy Efficiency
Space efficient footprint
Cleaning method
Hygienic system with hydrogen peroxide
Production Speed
6,000-12,000 p/h
Automatic Splicing
Automatic strip splicing for reels
Footprint
9.2 x 4.6 m
Chilled Product Compatibility
Dedicated for light-sensitive,oxygen-reactive products
Temperature Impact
Maximum 4℃ product temperature increase during filling
Operator Interface
Easy to operate panel

Physical Characteristics


Machine footprint
9.2 x 4.6 m
Package Type
Tetra Brik® 100 Slim
Control panel type
Tetra Pak Operator Panel

Custom Options


Control panel type
Tetra Pak Operator Panel
Integration possibilities
Connected packaging
Automation level
Latest generation automation platform
Footprint efficiency
Effective footprint (9.2 x 4.6 m)
Material in-feed
Automatic splicing