Industrial effluent decontamination solution
Ensure safe and compliant liquid effluent management with a modular decontamination system that scales with your production needs, optimizing steam energy use and offering seamless integration into your continuous processes.
Decontaminates and Sterilizes Liquid Effluents
The Ultimate Plus from Actini Group is a modular, continuous decontamination system specifically engineered for the biopharmaceutical and chemical industries. This system excels in handling high-capacity liquid effluent treatment, enabling efficient decontamination and sterilization for compliance with safety and environmental standards. It operates using a continuous flow, utilizing steam and an energy recovery section to preheat and precool effluents, achieving up to 80% thermal energy savings. The Ultimate Plus features a fully automated PLC control with a user-friendly touch screen interface for seamless process management, including decontamination, sterilization, and fluid circulation. Its modular design supports scalability, with a base capacity of 3,000 liters per hour, expandable up to 12,000 liters per hour with additional extensions, making it adaptable to varying production demands. Constructed with all-welded heat exchangers to prevent leakage and cross-contamination, the system is equipped for easy integration into existing processes, requiring no additional automation studies. Compliance with both European and American standards ensures its applicability across global markets, and an optional CIP system facilitates efficient maintenance and cleaning operations.
Benefits
- Scalable design adapts to production increases, minimizing future investment costs.
- Reduces energy expenses by 80% with an integrated heat recovery system.
- Enhances safety through automated, traceable operations, reducing manual oversight.
- Complies with international standards, facilitating global market integration.
- Modular configuration supports flexible capacity expansion to meet changing demands.
- Applications
- Fine chemicals,Chemical effluents,Pharmaceutical effluents,Biopharmaceuticals,Liquid effluent treatment
- End products
- Steps before
- Collection of contaminated liquid,Effluent storage
- Steps after
- Discharge of decontaminated liquid,Effluent cooling,Traceability documentation
- Input ingredients
- contaminated liquid,liquid effluent,effluent with temperature above 25°C
- Output ingredients
- decontaminated liquid,preheated effluent,pre-cooled effluent
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.
- Capacity
- 16,000 to 192,000 liters/day
- Flow Rate
- 3,000 liters/hour (per module)
- Number of Extensions
- Up to 3 extensions
- Energy Source
- Steam
- Temperature Range
- 80°C to 135°C
- Operation Time
- Up to 16 hours/day
- Automation
- Fully automated,PLC-controlled
- Dimensions (Main Skid)
- 1,700 x 2,480 mm
- Height
- 2,390 mm
- Dimensions (Extension Module)
- 940 x 2,530 mm
- Height
- 2,390 mm
- Energy Recovery
- Yes,up to 80% savings
- Supervision System
- Touch screen control
- Cycle Control
- Managed by PLC
- Pumping System
- Doubling option for redundancy
- Heating and Flow Rate Control
- Independent per exchanger
- Working mechanism
- Continuous system
- Integrated steps
- Collection to discharge of decontaminated liquid
- CIP/SIP
- Direct steam sterilization
- Batch vs. continuous operation
- Continuous
- Automation level
- Fully automated,PLC-controlled
- Energy efficiency
- Energy recovery section for natural preheating and pre-cooling
- Cleaning method
- Automatic direct steam sterilization
- Flow capacity flexibility
- Modular,scalable with extensions
- Operation control
- Control panel and sensors
- Temperature range
- 80°C to 135°C
- Machine Footprint (ULT-3000)
- 1,700 x 2,480 mm
- Machine Height (ULT-3000)
- 2,390 mm
- Machine Footprint (EXT-3000)
- 940 x 2,530 mm per module
- Machine Height (EXT-3000)
- 2,390 mm
- Modular Design
- Yes,up to 3 extensions
- Discharge Method
- Automated,via PLC and control panel
- Heating,Flow Control
- Individual per exchanger
- Pumping System
- Flow range 3,000 to 12,000 l/h
- Control panel type
- Touch screen
- Integration possibilities
- Automation programs
- Modules and extensions
- 3,000-liter/hour modules
- Customization of holding times
- Adjustable scale
- Cooling section
- Additional option if effluent temperature is above 25°C
- Pumping system
- Possible redundancy
- Energy recovery section
- Natural preheating and precooling