Dual-line filler for tetra top packages
Maximize your production flexibility with a high-speed, dual-line filling solution that supports diverse liquid products, ensuring extended shelf life and seamless integration into your existing production processes.
Fills and Seals High Acid and Ambient Products
The Tetra Pak TT/3 UHH is a dual-line filling machine tailored for high acid and ambient products. Its exceptional ability lies in its flexibility to handle diverse liquid products, from tomato juice and plant-based milks to whey protein powder and probiotic yogurt drinks. Utilizing nitrogen dosing, this equipment reduces oxygen content, preserving flavor and extending shelf life. With a capacity of up to 9,000 packages per hour, the TT/3 UHH ensures seamless integration into existing production lines. Designed for efficiency, it features PLC control and Ethernet connectivity for remote monitoring and streamlined operations. Robust injection molding and sealing techniques provide reliable packaging integrity, complemented by a comprehensive cleaning unit to maintain hygiene standards. Compliance with food safety regulations and customizable configurations are available to meet specific production demands.
Benefits
- Enhances production flexibility by allowing simultaneous filling of two different products.
- Reduces operational costs with efficient nitrogen dosing to extend shelf life.
- Minimizes downtime through rapid package volume changes and dual-line operation.
- Ensures product safety and quality with advanced hygiene and sealing technology.
- Supports diverse product offerings, from dairy to plant-based liquids, in a single machine.
- Applications
- Nectar,Still drinks,Whey powder,Ambient drinking yoghurt,Plant-based products,Ice cream,Dairy alternative,Juice,High acid products
- End products
- Lemonade,Tomato juice,Plant-based protein shake,Vegan ice cream,Oat milk,Almond milk,Coconut water,Probiotic yogurt drink,Orange nectar,Passionfruit still drink,Soy yogurt,Whey protein powder
- Steps before
- Purification,Mixing,Emulsification,Homogenization,Blending
- Steps after
- Sterilization,Packaging,Nitrogen Dosing,Quality Inspection,Distribution
- Input ingredients
- high acid ambient still drinks,ambient drinking yoghurt,packaging materials,polythene,3% hydrogen peroxide
- Output ingredients
- Tetra Top® packages,ambient distribution,packages with extended shelf life,leak-proof joint lids,high acid ambient products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Filling speed
- 9000 packages/hour
- Shelf life
- 2-6 months
- Package volume change time
- 5 minutes
- Production lines
- Dual-line
- Nitrogen dosing
- Reduces oxygen content from 21% to 10%
- Injection moulding speed
- World's fastest
- HEPA air supply
- Yes
- Operator Panels (TPOP)
- 2
- Process communication
- Ethernet
- Operating system
- Windows 10
- Hygiene chamber cleaning
- 3% Hydrogen peroxide (H2O2) vapour,UV-light
- MIBI failure rate
- 0.1%
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- 5 minutes
- CIP/SIP
- HEPA air cleaning
- Cleaning method
- CIP / Manual using Tetra Top® Cleaning Unit
- Energy efficiency
- High due to nitrogen dosing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Shape
- Rectangular/ Tetra Top®
- Dual-line architecture
- Independent production on both sides
- Control panel type
- Tetra Pak® Operator Panels (TPOP)
- Operator interface
- Application based on Windows 10
- Hygiene chamber
- Supports up to 6 months shelf-life
- Platform design
- Larger platform with staircase
- Dual-line configuration
- Independent operation
- Operator interface
- Tetra Pak® Operator Panels
- Control system
- Windows 10 based application
- Integration capabilities
- Line Controller 40,Ethernet enabled